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Thread: NAS DII.

  1. #1
    michaels Guest

    NAS DII.

    here's my truck from start to now.

    this is my daily driver, offroad toy, and travel vehicle all in one.

    this particular disco was owned by the father of one of my friends. he bought it two years old, with only 18,000 miles on it at the time. over the next two years, it was garage kept, washed weekly, and driven to only 39,000 miles. it was immaculate, to say the least.


    i kept it stock for a good seven months. i wheel it a good bit and was very impressed with its capabilities. finally it was time to start modifying it. so naturally, i built some rock sliders.


    a few months later, i found a good deal on a used SD rack. however, it was rusted badly and was covered in a horrible looking coating of herculiner. so i sanded the whole thing down, and repainted it.i then added farmtek chicken coop flooring held down by 175lb zip ties. it's a perfect platform for stowing my tent cot, bike, and/or relaxing in a fold out chair.



    i drove it around like that for several days while i waited for my rovertym goodies to arrive. i ordered:

    • front and rear diff guards
    • old style front bumper
    • RR4 and RR3 2" springs
    • Ome shocks and steering stabilizer



    i had originally ordered the RR1 rear springs, but they sent me the wrong ones. i was antsy, and was leaving for school in a few days, so i went ahead and installed them. the ride is nice, but for heavier loads, i eventually want to go with the heavier duty springs. i chose 255/85/r16 BFG MTs mounted on some stock rover wheels that i bought off dweb. they fit nicely into the DII wheel wells; however, i found out the hard way that when fully compressed in the rear, the sheetmetal WILL eat some lugs. so out comes the dremel this weekend...




  2. #2
    michaels Guest
    i removed my stock washer bottle, and not wanting to lose the ability to clean my windshield (not that it really helps much anyways), my father and i built a new washer bottle out of pvc, and position it beneath the radiator, between the frame rails. the fill-tube goes behind the grille.







    since then, i have mostly been at school studying. i did take a few trips, wire in a backup light, mount a pair of hella 4000 cornering beams on the front bumper (to be wired still...), and do some general maintenance.

    next i will move onto my "expedition cargo setup." in other words, i'll be replacing the cargo door panel with stainless steel, incorporating a fold-down table, and hopefully remove my jumpseats in order to add a set of drawers/cubbies to store my recovery gear, tools, and miscellaneous items i always keep in my truck. my goal is to make what i can myself, and buy only what i can't.

    anyways, i will update this as it progresses. i have some actions shots i'll upload later on today.

  3. #3
    michaels Guest
    spent some time at Beasley knob with good friends and sweet trucks:



    had a few hairy moments:




    view from the driver seat:

    and passenger:

  4. #4
    michaels Guest
    some more trail:



    the scenery was beautiful:

    and some nice wildlife, although this was all we saw:


    also, i realized that this is perfect height for a sleeping platform if the weather is foul, or in a pinch:

    overall, it was a wonderful trip, and i'm enjoying this truck immensely. i went out for some night wheeling the other night and got her good and muddy, and then washed, waxed, detailed, and vacuumed the truck for good measure. i'm very satisfied with the cargo area so far. i'll find specific spots for the gear. so far i have two chairs, a four person tent a pillow, sleeping bag, and mat for the left side. hopefully i can fit my stove in there as well. the pots, pans, and non-perishable food with go on either side of the box. flip open covers constructed of the same materials are planned for the side cubbies, as well as a drawer with a 100 LB, heavy duty slides for ease of storage of smaller items.

  5. #5
    michaels Guest
    got my driveshaft rebuild. all spicer parts with new flanges, DC ball, and greaseable joints. 5-134x are the ujoint numbers i think. i didn't get it rebalanced, but it doesn't vibrate at any speed.




    it's preeetttyyyy. and beefy on that end. had i known how much the flanges and such would cost with the labor, i would've spent a few more bucks for a tom woods. oh well. it works fine for my application.

  6. #6
    michaels Guest
    here it is all packed for a four day trip. the Coleman Extreme is an excellent cooler. there is still ice in it and water bottles are frozen six days later.


    nothing moved around at all once i repacked it like this. anything that was not soft was strapped down with heavy duty straps. i had a bit of rearranging to do after one day on the trail.

    i'm going to carpet the left cubby. i decided i don't want a drawer there at all, and i'm goign to add tie-down loops to the actual box and finally secure the box to the floor via the stock tie-downs and jump seat brackets. the box on the left that held all the dry food is too flimsy. i'll be getting a pelican 1610 or 1650 instead when money permits.

  7. #7
    michaels Guest
    superwinch EPi9.0 with 3/8"x100' synthetic line from winchline.com:


  8. #8
    michaels Guest
    sold the roof rack. here's the truck now.


  9. #9
    michaels Guest
    actually we decided for a different cutter. the ebay auction on that one closed. i'll post pictures of it when it comes in.

    got some work done today:




    these 1" aluminum spacers for the rear really helped the looks of the truck. the rear has been sagging with the weight i carry daily (due to MD springs instead of HD). the brake lines, however, are almost taught at full flex. the OME shocks keep them from being over extended.

    with that being said, i'm ordering new brake lines for the rear tomorrow. any input on where to get them from? i know RTE and EE carry them. anywhere else?

    over all, the rear spacers and bolts cost me $20, thanks to lowe's and Roving Beetle on Discoweb.

    just for fun:

  10. #10
    michaels Guest
    over the past few days i got my plasma cutter in, and began working on my rear bumper. i did not finish, but i thought i'd post what i have so far and what it will look like once finished. i do not have any "in progress" pictures of each individual piece. i've spent a good 10-15 hours on this so far, and did not want to stop to take pictures, as i would've lost daylight.
    the rear beam.

    an example of my welds. i figured out on this project that when i weld vertically, they turn out MUCH better. also, when the is a bigger gap (in other words, grinding the edges at an angle) i get much better penetration and the welds are flatter and look significantly better. i left all the welds like this on the inside of the bumper and on the mounts.

    here you can see the slight angle that you must follow to make it look right around the corner trim.


    you have to completely cut out the corner for this design, right up to the screw hole for the corner trim.

    painted.



    once you cut out the inner wheel well, the rear fender has no support and flexes a good five inches. so i put in pop-rivets to secure it once again.




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