It has been reported by some that you will overspeed a TD5 turbo if you fit a 3" exhaust. However there are plenty who have 3" exhausts on TD5s with no reports of turbo failure.
As for 4BD1Ts, myself and plenty of others have 3" mandrel bent exhausts which work well and have not caused turbo failure/overspeed.
To maximise performance, you want to reduce pressure drop post turbo, which means a large exhaust.


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