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Thread: 4BD1 Isuzu (/Perentie) Budget Turbo Install

  1. #1
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    4BD1 Isuzu (/Perentie) Budget Turbo Install

    Since the pics have gone from my original thread and I can't update them I thought I would post them again here. (If someone wants to copy the pics to another source feel free as photobucket is awful now. It seems like a clickbait site.)

    I installed this in 2009. Still going strong with no problems.

    It all started with the manifold:



    My block didn't have the T drain boss, so I did this for the turbo oil drain. No problem with this in almost 7 years:



    Dougal's adaptor from T3 to T2 flange size so I could bolt on a T2560R Details are on here or you can email Dougal.


    All installed with custom dump pipe:

    The turbo oil feed is T'd into the alternator/vac pump oil feed.
    Ignore the breather setup. It was soon swapped for a Turbo breather setup and Provent.

  2. #2
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    Turbo intake:


    From memory the costs were:
    Manifold $280
    Turbo (ebay) $300 (T2560 from a Nissan Silvia S14 SR20DET)
    Mandrel bent 3" full exhaust and custom dump pipe $500
    Turbo oil feed T and hose $130 (enzed)
    Misc - bolts/hoses/flanges/clamps $300

    Boosts to 21 psi with wastegate wired shut.
    On the highway at 100 it sits between 4-10 psi on the flat depending on headwind.

    Some tips and tricks:
    You will notice I used socket head cap screws wherever possible. 7 years later and they are all fine and none have loosened. The turbo adapter is just sealed using VHT copper gasket cement. For the dump pipe and other exhaust gaskets I reuse the original gasket with a thin coat of silastic/RTV each side. RTV is the best stuff for exhaust/manifold/turbo gaskets.
    Wastegate is wired stut.
    Water is not connected to turbo (you can see water connections in one image)
    The only time I have needed to touch anything on the turbo/manifold setup in the last 7 years was to R/R the starter. I still have the winged sump so it is easier to get at from above.

  3. #3
    ReignCKD Guest
    Sweet Writeup, from the looks of the setup there is no IC, do you feel that an IC could be plumbed as it sits?

  4. #4
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    Quote Originally Posted by ReignCKD View Post
    Sweet Writeup, from the looks of the setup there is no IC, do you feel that an IC could be plumbed as it sits?
    No I haven't installed an IC (yet?).
    For the boost levels I am running I probably should be, but 6+ years of hard work and counting things are still OK.
    I am halfway through building a laminova-based intercooler into one of these manifolds. But a bunch of things got in the way. Maybe in another 6 years I will finish it


  5. #5
    ReignCKD Guest
    Quote Originally Posted by isuzurover View Post
    No I haven't installed an IC (yet?).
    For the boost levels I am running I probably should be, but 6+ years of hard work and counting things are still OK.
    I am halfway through building a laminova-based intercooler into one of these manifolds. But a bunch of things got in the way. Maybe in another 6 years I will finish it
    Wow, that is interesting, I've never heard or/noticed an intercooler incorporated into a manifold, pretty interesting.

    Why I like using intercoolers, is from my own experiences I've found the IC to be an Insurance Policy for the motor. I've seen 2 turbo's let go below, and both times when I have pulled the IC to clean it out (backwards) I emptied a lot of chunks of the impleller blade. In my mind if the IC wasn't there than those would be in the motor.

  6. #6
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    Quote Originally Posted by isuzurover View Post
    No I haven't installed an IC (yet?).
    For the boost levels I am running I probably should be, but 6+ years of hard work and counting things are still OK.
    I am halfway through building a laminova-based intercooler into one of these manifolds. But a bunch of things got in the way. Maybe in another 6 years I will finish it

    I have just recently been in contact with matt mcinnes about building a laminova for mine, i think i had to use 3 or 4 cores and it was going to take up a fair bit of room. So i just ordered a water to air from plazmaman instead. 😊

  7. #7
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    Quote Originally Posted by Vern View Post
    I have just recently been in contact with matt mcinnes about building a laminova for mine, i think i had to use 3 or 4 cores and it was going to take up a fair bit of room. So i just ordered a water to air from plazmaman instead. 😊
    I have 4 cores. They actually fit quite neatly into the footprint of the manifold above. I have just milled the top off the manifold. One of these days I will get around to welding it up, now I have the MIG back from the insurance company...

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