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Thread: Alternator not charging adequately (Thor 4.6 150A)

  1. #1
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    Alternator not charging adequately (Thor 4.6 150A)

    I have a very big 950CCA 180RC century battery (86ZMF) and it is failing to start the car 13 months of age (again). This time I believe that there is a better reason.

    I have a cool battery monitor that i have been using to watch the charging voltage across both batteries via this isolator.

    I always used to have good charging figures, but recently it has reduced to 13.5-13.6v with engine running. That is not enough, as the electrical sticky bible insists on 14.2-14.4. I notice it tends to reduce as things underbonnet heat up, which may indicate regulator failure? I should also note that I have brand new alt->batt cable with new terminal and doubled up earth cables.

    Supercheap wanted $899 for the new Alternator, so I want to try a new regulator like Hoges suggests. Rave tells me that I have a Bosch NC90/150 alternator, but I am having trouble finding the regulator for it. Any ideas? Ebay seller suggests this one, and this brush set. I am not sure a non-genuine part is a good idea here.
    -
    Attached Images Attached Images
    Last edited by glenhendry; 3rd April 2013 at 11:02 AM. Reason: Add alt pic
    Now: 2005 L322 Vogue 4.4 M62TU (Black)
    Before: 2000 P38A HSE 4.6 - stately capability | 2008 Kluger KX-S | 2004 Forester | 2000 Yamaha XJR1300 | 1993 VR Calais | 1974 HQ Statesman - 308 V8 | HT | HK

  2. #2
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    Hi

    I would try burson auto parts, they have staff who actually know things about cars

    I have no affiliation with them, but they are often cheaper than supercrap and certainly better informed

    Steve

  3. #3
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    Burson quoted $820 for the alternator and $240 for the regulator. He was more helpful though. These aren't cheap bits!
    Now: 2005 L322 Vogue 4.4 M62TU (Black)
    Before: 2000 P38A HSE 4.6 - stately capability | 2008 Kluger KX-S | 2004 Forester | 2000 Yamaha XJR1300 | 1993 VR Calais | 1974 HQ Statesman - 308 V8 | HT | HK

  4. #4
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    Britishparts UK have a Thor P38 alternator 150A (ERR6413) for less than A$200

    Electrical | Range Rover P38A | British Parts UK

    The regulator comes with brushes built in... Bosch part number 1 197 311 549
    Another number on the rear of the SCR casing is EL14V

    none of the ebay cross references support this number...

    got to take SWMBO to a 12.30 med appt... will chase up my receipt later. Unlikely you'll get "new"OEM... even LR parts people offering only factory reco units for this particular Bosch unit...

    cheers
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

  5. #5
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    IIRC this is the bloke I bought a replacement regulator from
    Bosch Alternator Voltage Regulator BHA Landrover | eBay

    Postage was less than $10 and arrived within 10 days...

    cheers
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

  6. #6
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    Thanks Hoges, looks like that alternator model you mention (ERR6413) supercedes the ERR5834 (Bosch 0123520022) installed in my MY2000. ERR6413 = Bosch number 0-123-510-073.

    MR automotive ERR6413 - $1050 (genuine), $495 (aftermarket).
    Burson cant get regulator 1 197 311 549 - Bosch says none in Oz.
    Supercheap $220 for regulator 1197311549.
    Supercheap $920 for alternator 0-123-510-073.

    Good link here with bosch part numbers from wayneg.

    More good info from here:
    The Bosch AL0807N is the same as a Land Rover ERR6413, which is the same as a Bosch 0-123-510-073, which is the same as the alternator referenced by Lester as 13812.
    These numbers all reference the same alternator. It is one hundred percent new, by any of these numbers, unless deliberately sold as a used part.
    The Bosch AL0807X is a cheaper, reconditioned model. It is in every way the same, except it is not one hundred percent new.
    Now: 2005 L322 Vogue 4.4 M62TU (Black)
    Before: 2000 P38A HSE 4.6 - stately capability | 2008 Kluger KX-S | 2004 Forester | 2000 Yamaha XJR1300 | 1993 VR Calais | 1974 HQ Statesman - 308 V8 | HT | HK

  7. #7
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    I doubt there have ever been stocks of the regulators avaiable from Bosch in Australia... got similar story when mine played up a couple of yrs ago.

    A wholesaler in the UK claims to have immediate availability of the genuine Bosch regs. for GBP53.60 (no mention of VAT...)

    Wood Auto Supplies Ltd :: VRG46472

    Triode's US$35 offering from ebay is an exact copy of the OEM part.

    Provided the bearings are in good condition and there's no evidence of diode problems, I'd be surprised if your alternator needs anything further than a new regulator (20 min replacement---incl cup of coffee!)...
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

  8. #8
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    You can still get aftermarket complete units from the US for around $250 landed

    New Alternator Land Rover Range Rover 1999 2000 150Amp | eBay

    Not long ago I spotted a brand new alternator for sale in the small adds in Perth. I picked it up for a steal, fitted it and sold the old one for the same price to a Disco owner looking for a 150a unit, So I got a new Bosch one for free.

  9. #9
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    I ripped out the alternator and regulator. The regulator looks a bit fried. With black residue everywhere. I cleaned it all up with electrical contact cleaner and no improvement

    I have a good 14.20v on startup, but over the course of ~5 minutes that declines to 14.08v at the alternator and 14.05v battery, later after a drive I have seen it as low as 13.8v. My cables and connectors are all good.

    Here are some pics of the alternator and the regulator. The first one looks a bit like when Darth Vader took his helmet off for the first time... The second one is after a spray of electrical contact cleaner and the regulator removed and flipped over.
    Attached Images Attached Images
    Now: 2005 L322 Vogue 4.4 M62TU (Black)
    Before: 2000 P38A HSE 4.6 - stately capability | 2008 Kluger KX-S | 2004 Forester | 2000 Yamaha XJR1300 | 1993 VR Calais | 1974 HQ Statesman - 308 V8 | HT | HK

  10. #10
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    Yep...looks familiar! lots of carbon particulate from the worn brushes...
    New reg + brushes and you're probably "good to go!" If you're REALLY keen you could press out the bearings etc and reco the lot while waiting for the new regulator to arrive
    MY99 RR P38 HSE 4.6 (Thor) gone (to Tasmania)
    2020 Subaru Impreza S ('SWMBO's Express' )
    2023 Ineos Grenadier Trialmaster (diesel)

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