Thread: Discovery2 Safari Snorkel Install

It does seem big but it's correct. The 'tube' fitting through the guard tapers - it's wider on the body than the 'nose' piece that fits through the inner guard. You need a little wiggle room to line it up too. 70 mm it is!

Thanks, good to clarify, also do you open up the hole in the inner guard at all? I have the "**** template" that's been through a couple of hands along with a copy of the install instructions that aren't too clear. There's a step down between the adaptor and original fitting other wise but that probably exists regardless doesn't it.

I was wondering if there was any particular version of Sikaflex to use?

On another install posting it mention using a MAF Sensor friendly sealant.

Sikaflex is an inert sealant by comparison to silcones so seal away. Just be aware that it's a bitch to clean up and to later remove anything stuck down with it.

Originally Posted by clubagreenie

Thanks, good to clarify, also do you open up the hole in the inner guard at all? I have the "**** template" that's been through a couple of hands along with a copy of the install instructions that aren't too clear. There's a step down between the adaptor and original fitting other wise but that probably exists regardless doesn't it.

I never opened up the inner guard, wasn't mentioned in the safari instructions either.

Thanks for this post. It prompted me to finally get to installing my snorkel, a clone from Direct 4x4 in SA.

The cheaper snorkel probably needed more fiddling than the genuine one but it is a reasonable quality. The template was close to accurate but two of the holes did require adjustment with a rat tail file. The end of the snorkel did also require slight shortening.

As most of my jobs are completed in the middle of the night the use of a Dremel was not an option, but a good result was achieved with aviation snips. Centre to centre cut first and then narrow strips to avoid panel distortion.

To avoid relocating the reservoir I chose a small drill. The air drill was not an option (noise again) but the Bosch IXO with fine bit fitted easily.

I note that neither the Sika 11FC nor the recommended Sika 227 are listed by Sika as adhering to polyethylene. I would be interested in others experiences.

Thanks again

Richard

This is a great write up and pretty much how I did my installation although I realized later that that the supplied cloth/fiber connection hose just under the hood really needs better sealing and did it later on.

It takes a bit of nerve when you start drilling holes in the fender, I was reminded of what my uncle who was a cabinet maker used to say, "Measure twice, cut once".

To seal the cloth duct just coat the thing in siliastic. I just squirted it straight out of the nozzle onto the surface in a continuous stream. Them spray with windex/spray"n"wipe or the like and wrap in glad wrap also sprayed. Wait about half and hour and the silastic will just start to skin, at that point by hand under the silastic wipe across it so that it's completely covering it leaving no gaps. Wait about another 15 min and remove the glad wrap, if it has stuck anywhere don't worry, just spray more and use your finger to smooth out. You can get a really smooth finish. I know you don't see it but you can fil all the crevices and make it watertight.