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Thread: LT95 input bearing problems

  1. #1
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    LT95 input bearing problems

    I've got the front plate and input shaft from my LT95 sitting on the bench. The box is out of an Isuzu Stage1, but is destined to go into my County as part of the Isuzu conversion.
    I only removed them to replace the gasket as the plate had separated from the box when removing the bell housing.

    Found that the input bearing is pretty rough so I'll replace it while its out.

    Not only is the bearing stuffed, but its also worn the rear face of the front cover, and the bearing retaining plates.
    Here's the front cover, and the wear is almost 1mm deep:


    Not as much wear on the retaining plates:


    The retaining plates should be cheap to replace, but whats the best thing to do with the front cover?
    Is it worthwhile trying to repair by machining it flat or should I just chase up a new one?

    Steve

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    Had a similar problem on a B-W 4 speed box years ago: check the clearance without the gasket. If it's OK just use a good sealant.

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    Just checked the thickness of the bearing, and as far as I can measure it (crappy digital calipers) its the same thickness as the plate that it sits in.
    Any gasket thickness would create a gap.
    Seems a bit strange as I would have thought there would have been either no clearance, or a slight negative clearance to clamp the bearing positively in place.

    The wear in the front cover isn't quite as deep as I thought - only about 0.6mm, but that means even if I left out the gasket and just used some good sealant that there would still be 0.6mm of play for the isuzu to smash the bearing back and forth. I don't think that's going to work out well.

    Steve

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    From your photos , there are many faults other than just the standard wear that a 1 litre per cylider 4 pot will induce .Got to Love that Isuzu idle death rattle !!!
    Seen this from people who like to rest there foot on the clutch pedal !!

    The oil return Fibre has spun ?and is in the incorrect position
    The return holes are in the wrong position
    There are inadequate return Holes
    The Pump pressure setting is wrong
    The pump pressure setting is not staked
    The input seal is the wrong type
    The input seal is in the wrong position
    Excessive use of gaskets and what looks like extra gasket making compound .
    Apart from that , thats the way most left the factory ,
    Many good mods have become available for this area since , like the new sealing arrangement , the mods to the oil return , the pump pressure settings , the new metal type moon and sixpence(oil pump gears) , end float adjustments and the list goes on to make the old LT95 more reliable. Pity most problems stem simply from using the wrong oil at the wrong time .

  5. #5
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    Quote Originally Posted by 400HPONGAS View Post
    From your photos , there are many faults other than just the standard wear that a 1 litre per cylider 4 pot will induce .Got to Love that Isuzu idle death rattle !!!
    Seen this from people who like to rest there foot on the clutch pedal !!

    The oil return Fibre has spun ?and is in the incorrect position
    The return holes are in the wrong position
    There are inadequate return Holes
    The Pump pressure setting is wrong
    The pump pressure setting is not staked
    The input seal is the wrong type
    The input seal is in the wrong position
    Excessive use of gaskets and what looks like extra gasket making compound .
    Apart from that , thats the way most left the factory ,
    Many good mods have become available for this area since , like the new sealing arrangement , the mods to the oil return , the pump pressure settings , the new metal type moon and sixpence(oil pump gears) , end float adjustments and the list goes on to make the old LT95 more reliable. Pity most problems stem simply from using the wrong oil at the wrong time .
    Thanks 400HP - all good info for a LT95 newbie.
    The oil return fibre is quite loose - I'd previously pulled it out with my finger, and just pushed it back in so I had one less loose part floating around on the bench. Guess I'll need to replace it....

    I've got a complete seal kit so have the new input seal to fit. Haven't compared the installed one with the new one, but would be interested in what you can actually see in the photo that looks wrong regarding the type/position.

    I'll have a good read of the manual regarding the pump pressure setting. From your comment I'm guessing that the screw shouldnt be that deep.

    Its the first LT95 I've had apart, so any guidance is appreciated - expecially if there are things that have been done "wrong" previously.

    Will be getting a metal gear oil pump kit as this one still had the original fibre ones.

    Any suggestions on a repair for the front plate, or should I just be getting one thats not damaged?

    Steve

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    I've been told that you should only use the original RHP brand bearing for the input shaft if its behind an isuzu, as the isuzu eats other brands of bearings in short(er) order.

    Can anyone confirm whether that's correct, or will any decent brand of bearing be OK?


    Steve

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    Quote Originally Posted by steveG View Post
    I've been told that you should only use the original RHP brand bearing for the input shaft if its behind an isuzu, as the isuzu eats other brands of bearings in short(er) order.

    Can anyone confirm whether that's correct, or will any decent brand of bearing be OK?


    Steve
    They are definitely the best quality. RHP MJ 1 1/2 - also on the rear of the mainshaft. Also make sure you use new bearing retaining clamps R571139 and use a bit of loctite on the bearing outer race if it is loose in the sandwich plate.
    Cheers......Brian
    1985 110 V8 County
    1998 110 Perentie GS Cargo 6X6 ARN 202516 (Brutus)

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    Thanks Brian. I've got a feeling the price of the bearing is going to hurt a bit. I've seen online pricing of about GBP70 each, so hate to think what they are here, but if a lesser bearing isn't going to hack it I'll just have to fork out the $$.

    Interesting thing is that the bearing was still pretty tight in the sandwich plate, but still managed to eat away the cover plate. Cant get my head around that one very well.

    I think I've managed to get hold of a good used cover plate, so will install the bearing into the housing with loctite making sure its hard up against the cover plate before the loctite goes off. Hopefully if I can remove any gap there it wont get a chance to rattle around and wear the cover again.
    The retaining plates are quite straight, so I think I'll just reverse them to use the unworn side against the bearing. The wear isn't enough to affect the strength, but I want to reduce any play as much as possible, without turning into a full strip and rebuild !!

    Could really do with a better set of transfer gears while I've got it apart. The 1.3 ratio from the Stage1 box isn't going to be so great :-(

    Steve.

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    In fact RHP arent really a manufacturer anymore , if they ever were ! Owned by NSK now, RHP = ransom,Hoffman and Pollard)
    those bearings can be sourced from nearly all the Major Manufacturers or their halfwit Distributors !!!
    FAG,INA,KOYO,NACHI,NSK,NTN,SKF,TIMKEN etc etc
    Problem is will they fit ? That particular bearing may have particular attributes that are required such as size and placement of the Radius;sssssiii (whatever) the sealing arrangement,the Number of Rolling elements,Circlip grooves internal or external,tolerance and fit etc
    You can order them from Blackwoods , they are that common , and if you get a FAG bearing your lucky as they are by far the best .(Not saying it will be the right spec ). a case of Caveat Emptor !!!!In this situation the more balls the better !!!!
    Yeah use the .996's out of 82-84 RRC and the short throw selectors/shaft as well .
    Last edited by 400HPONGAS; 9th October 2010 at 02:17 AM. Reason: carnt spel

  10. #10
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    Steve, Don't forget to install a new oil seal in the end of the mainshaft before you put it all back together, just to make sure the oil flow gets right through the mainshaft. Be careful when installing the gearbox to the engine. You have to make sure you line it all up properly as you mate it together otherwise the spigot shaft will push back on the bearing retaining plates and bend them, then you will have play there and eventually the same problem will appear. Use a dummy shaft to line up the clutch and when you install the gearbox, you should be able to push it most of the way in by hand, if you have it all lined up properly. Try to avoid using the bolts to pull it in. You will need the 0.996 transfer gears for the Isuzu otherwise it will be revving it's head off at 100k.
    Cheers......Brian
    1985 110 V8 County
    1998 110 Perentie GS Cargo 6X6 ARN 202516 (Brutus)

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