That's a logical fix.
Thanks
Guys... I mentioned the modifications to the TD5 manifold.
This tip was given to me from a guy Overseas... And it works well....
Here you go:
This is the original manifold warped after use....
You can see the webbing between the ports making it one rigid structure without the ability to expand/contract/flex...
This is what breaks the studs and/or warps the head...
Heres a new manifold that has been modified.
The holes in the end ports are slotted (elongated) to allow movement better too...
Result...
No more leaking manifold...
That's a logical fix.
Thanks
Very good.
I will put it on my to do list!!!!
Andrew
DISCOVERY IS TO BE DISOWNED
Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
Snow White MY14 TDV6 D4
Alotta Fagina MY14 CAT 12M Motor Grader
2003 Stacer 525 Sea Master Sport
I made the 1 millionth AULRO post
But it is the expansion of the manifold that applies shear load to the studs and snaps them, thats why we enlarge all but the centre holes to allow the slight expansion without contacting the studs. I understood that the warp sets in after the studs have sheared allowing the manifold to lift (curl)
The webbing was actually put in there to try and stop the expansion. to avoid the actual manifolds cracking like in days gone bye (series landys, early valiants, etc).
But hey if it works , there go's more theory![]()
Last edited by duff; 17th July 2007 at 09:37 PM.
We could always go like the Ricer boys do...
and get a custom tuned length exhaust manifold fabricated.
Now that would look sweet![]()
1999 110 Defender 'Extreme' TD5
I'd be concerned that without the webbing the expansion/contraction process will actually cause the outlets to flex where they all join and cause cracking at that point. It is a casting after all and not designed to be flexible as it would be if it was fabricated.
Russell
Did the later discos two td5s have larger studs or have some just been modified?
Dave
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