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Thread: TD5 Manifold Modification

  1. #1
    tombraider Guest

    TD5 Manifold Modification

    Guys... I mentioned the modifications to the TD5 manifold.

    This tip was given to me from a guy Overseas... And it works well....

    Here you go:


    This is the original manifold warped after use....


    You can see the webbing between the ports making it one rigid structure without the ability to expand/contract/flex...

    This is what breaks the studs and/or warps the head...


    Heres a new manifold that has been modified.
    The holes in the end ports are slotted (elongated) to allow movement better too...

    Result...
    No more leaking manifold...

  2. #2
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    That's a logical fix.

    Thanks

  3. #3
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    Very good.
    I will put it on my to do list!!!!
    Andrew
    DISCOVERY IS TO BE DISOWNED
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  4. #4
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    But it is the expansion of the manifold that applies shear load to the studs and snaps them, thats why we enlarge all but the centre holes to allow the slight expansion without contacting the studs. I understood that the warp sets in after the studs have sheared allowing the manifold to lift (curl)

    The webbing was actually put in there to try and stop the expansion. to avoid the actual manifolds cracking like in days gone bye (series landys, early valiants, etc).

    But hey if it works , there go's more theory
    Last edited by duff; 17th July 2007 at 09:37 PM.

  5. #5
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    We could always go like the Ricer boys do...
    and get a custom tuned length exhaust manifold fabricated.
    Now that would look sweet
    1999 110 Defender 'Extreme' TD5

  6. #6
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    .


    Quote Originally Posted by Sandtoyz View Post
    We could always go like the Ricer boys do...
    and get a custom tuned length exhaust manifold fabricated.
    Now that would look sweet

  7. #7
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    I'd be concerned that without the webbing the expansion/contraction process will actually cause the outlets to flex where they all join and cause cracking at that point. It is a casting after all and not designed to be flexible as it would be if it was fabricated.

    Russell

  8. #8
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    Correct me if I'm wrong...

    Did the later discos two td5s have larger studs or have some just been modified?
    Dave

  9. #9
    tombraider Guest
    Quote Originally Posted by Sandtoyz View Post
    We could always go like the Ricer boys do...
    and get a custom tuned length exhaust manifold fabricated.
    Now that would look sweet
    Been done by a guy in Germany who also owns a 2.8L stroker version of a TD5 that he built himself.

  10. #10
    tombraider Guest
    Quote Originally Posted by rjhjstr View Post
    I'd be concerned that without the webbing the expansion/contraction process will actually cause the outlets to flex where they all join and cause cracking at that point. It is a casting after all and not designed to be flexible as it would be if it was fabricated.

    Russell
    I looked at that... And asked the guy...

    But his words were, after 5 manifold removals in 2 years he had to try something!

    It's since ran 2 years without incident.

    I'm guessing smooth radius in the removal process would be critical to reducing stress points....

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