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Thread: An off-road trailer is born.

  1. #1
    Join Date
    Feb 2004
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    Williams West Aust
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    An off-road trailer is born.

    Hi Guys
    This is to be an on going blog of the building of my new off-road trailer.
    Basic specs I have in mind are.8x4,high sides,break back,semi permanent cage,D2 alloy wheels,1.5t hubs/springs,electric brakes.Also to follow,mods to use it also as a camper trailer,so I will build parts in to make it a dual purpose trailer.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  2. #2
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    FIRST MAJOR ISSUE.
    I have a spare set of 6 D2 alloys,so I wanted to utilise them and match the track of the D2.
    Martins Trailer parts are supplying all the suspension/hubs/brakes.They could only supply 9/16th studs which dont match the D2 wheelnuts.I had to find my own,genuine are around $12 ea.Tojo 100series are 14mm,genuine are around $8ea,Don Kayatt Spares do them for $3ea.
    Next problem,their hubs are too big for the alloy hub,machining is needed.
    I couldnt get anybody locally that can hold a 16" wheel in a lathe,15 1/2" yes.
    The trailer shop,the local engineer shop and the local boilermaker all agreed,it is possible to use a die grinder,if care is taken.
    Having a spare blank hub from the trailer shop I chose to die-grind.$85 for a non-ferrous burr!!!!
    Ive done 1 wheel sofar,turned out pretty good.
    D2 Steel wheel with blank hub

    D2 Alloy with blank hub

    20 mins with the die-grinder 1 wheel done

    The die-grinder and bit

    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  3. #3
    Join Date
    Jan 1970
    Location
    St Helena,Melbourne
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    I will be following this closely Andy, i will be making a 7x5 trailer and getting one of those pre made camper tops for it so i can use it for general carting when its not used for camping.
    MY08 TDV6 SE D3- permagrin ooh yeah
    2004 Jayco Freedom tin tent
    1998 Triumph Daytona T595
    1974 VW Kombi bus
    1958 Holden FC special sedan

  4. #4
    Join Date
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    Got most of the stuff needed to start building the trailer now.About all I need is the brake controler and the sheetmetal.
    A few pics of the goodies I picked up during the week.
    Hubs,brakes and shockies(holden ute)

    Tregg Hitch and catches for tailgate

    Hub fitted to D2 alloy rim,all good!!!!

    1.5T axle and springs,and mudgaurds.

    I also picked up weld on hinges and catches along with the mudgaurds,much easier than fabricating the parts!!!! Reasonably priced too.
    Now to catch up on a few neglected jobs then find time for the trailer!!!!
    I will post some prices as I go,to give an idea what a trailer like this costs to build,aprox 3 grand spent sofar!!!!
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  5. #5
    Join Date
    Mar 2007
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    Andy,

    be interested to know what you paid for the Treg hitch and where you got it from. I'm thinking of replacing the standard ball coupling on my camper trailer with a Treg.

    Does the vehicle end of the hitch just bolt onto the towbar tongue in place of the towball.
    Cheers .........

    BMKAL


  6. #6
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    Williams West Aust
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    Hi Mate
    Yes bolts on to the tounge the same way the ball does.$283.00 complete kit,non braked for electric brakes.For hydraulic brakes the braked type is$412.
    Martins Trailer Parts ph92795777
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  7. #7
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    Jan 1970
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    Lesmurdie - Perth WA
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    Is it going to be ready by Easter??

  8. #8
    Join Date
    Mar 2007
    Location
    Kalgoorlie WA
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    Thanks Andy. Will drop in & see them next time I'm in Perth. Probably shouldn't do that - might end up spending heaps on other stuff I don't really need. Was in at Jayco last Thursday and nearly walked out the new owner of an Expanda.
    Cheers .........

    BMKAL


  9. #9
    Join Date
    Feb 2004
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    Williams West Aust
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    It sure will Graz,just not sure which one
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  10. #10
    Join Date
    Feb 2004
    Location
    Williams West Aust
    Posts
    20,998
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    Hi Guys
    Finally got to start putting the trailer together.
    A few pics from this weekends work.
    Initially due to lack of room in the shed I choped up the chassis bits and laid it out on the driveway,didnt think to take pics till the end of the day!!!!
    http://www.aulro.com/app/data/500/medium/Dsc00982.jpg
    The basics of the trailer chassis
    http://www.aulro.com/app/data/500/medium/Dsc00982.jpg
    Ive gone big on tough/unbreakable!!!

    Tell me this aint tough!!!Even Toby my dog likes it!!!

    Axle and eleccy brakes,Yes UPSIDE DOWN SMARTIES!!!
    Really enjoyed doing some welding,I love it!!!.
    Really made my day when a bunch of really critical mates called in for a beer.
    They loved the real heavy duty reinforcement on the chassis,got the tape measure out,only to let me know the chassis was 1mm out of square.
    I told the smartasses I knew that before they grabbed the tape,and offered them the opportunity to correct it
    More pics next week.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

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