Some answers....
1. Doors - If they open and close, they are probably OK!  Hand made vehicle - all a bit different.  Take a look at some other vehicles and try to gauge what is about "normal" - or post some picks and we can all comment from a more informed position.
You have 3 years to get it sorted under warranty - and these are the sorts of issues that may need addressing.
2. Chips on door hinge - pretty common - I've seen a few new ones like that - mine had same - dealer just used touch up paint, gave me some - I added my touch up and it's still all good.
3. Rusty bolts here and there - I didn't have this issue, but I'd fix this myself - clean up with rust converter and hit them with lanolin, fish oil or whatever you prefer.  Otherwise, get the dealer to fix that under warranty.
In summary - hand made vehicles are all a little bit different and will have imperfections as you have noticed.  As long as everything is functional it is likely OK.  But if anything bugs you too much - use your warranty and get issues addressed.  
Glad to hear you have met your Defy.  
				
			 
			
		 
			
				
			
			
				2007 Defender 110
2017 Mercedes Benz C Class. Cabriolet
1993 BMW R100LT
2024 Triumph Bonneville T120 Black
			
			
		 
	
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