Originally Posted by
alanw
Hello Ray,
Agree that my problem caused by loads above and behind the back axle- and the weld across the top of the chassis became the weakest point - the break was a bit further back than the photos of the cherry picker - broke where the chassis bends up to go to the rear spring mounts.
The next tray I build will have more flex in the mounts.
Have been putting 1t. pallets on the tray and often towing heavy trailers. And complicated by the spare wheel (heavy) and tool boxes under the tray behind the wheels. And the roads are not so good........
The fix was remarkably simple - 3mm mild steel plate and a mig welder - have plated all around both sides of the chassis. A couple of photos attached. 30,000 km later and no more problems.
Realistically I am not really worried about it - the fix was easy and no other dual cab vehicle I know of could have done the work this one has - now at 200K.
And to clarify the issue with steel thickness n the chassis - one entire rail was of thinner steel than the other - not just one side of each rail. I surmise that when they picked up the bits of steel to make the chassis there was a slight error made........
alanw