Originally Posted by
ashtrans
you are right Bill,
this got me thinking, there are many similarities but I am thinking we may have over engineered the ring and pinion, the one we have started with is the ford 8.8 which is massive and causes problems with getting to all 10 of the mounting bolts meaning an adapter ring needs fitting to the housing then the diff fitting to this, this would work but is not very neat, it would be nice to not need the ring.
the toy 8" is way stronger than the P38 and rover diff due to being hypoid so we may not need anything much stronger than this,
rather than take an existing R & P and adapt it to fit I think we need to start from scratch and see how strong we can get in terms of offset and hypoid distances but keeping within the existing 10 mounting bolt pattern,
the problem with any design is working out where to draw the line, if you try to make it cover all possible combinations it's get too complicated and expensive, ie just 24 spline, 24 and ford 31 or 24, 31 and 35 spline, to make it cover the 35 spline will mean bigger side gears and journal bearings etc which will add cost just for the few that will have this option as you will also need new hubs, stubaxles, drive flanges etc. also whether to make the diff casting able to also be machined as a rover replacement, ie not just the P38 110 rear
I think most sales would be a straight drop in 3.54 replacement with locker and HD 24 spline shafts for the 110 rear P38 type,
the 24 spline shafts aren't really the problem here, it's the diff thats the weak point
Dave