Originally Posted by
ugu80
Don't fall for the sidewall propaganda. Sidewall strength and thickness is not only a function of ply numbers. Most manufacturers keep their carcass manufacturing process an industrial secret. Some are (rightly) proud of their construction and openly advertise it (e.g. Coopers ST Maxx/STT). Ply thickness is measured in denier (As per Coopers above, 2x2000 denier ply and 1x1000 angled denier ply = 5000 denier total). I have read unconfirmed reports that some BFG 3 ply are 3x1000 ply, so, just for example, a 3 x 1000 ply sidewall will be thinner and weaker than a 2 x 2000 ply sidewall (Perhaps thats the case with the Bridgstone Babs mentioned). Don't forget the original Baja Claw, which achieved an enviable reputation for toughness, has a one ply sidewall (which must be very thick and tightly wound). On top of the ply there is simply how thick the outer rubber moulding is, the quality and construction of the materials used, etc.
Heat build up is another factor as to why manufactures stick to 2 ply as movement in the tyre produces less friction (two plies rubbing together instead of three). Also, all denier being the same, three plies are not 33% stronger and more puncture resistant. Probably more like 10%, and that's being generous.
In short, although having a 3 ply sidewall is a good marketing tool, its not the be all and end all. Personally, I think all tyres should have their ply numbers and the denier of each ply displayed.
It will be written on the sidewall, somewhere, the plies of the tyre, but not the denier.
I learnt a bit about tyres when I was involved with tyre choice for my work fleet when the bosses got a bit worried about OH&S liabilities and I had access to and discussions with various tyre company engineers. I also have a tyre fetish.