With regards to EGR my disco did 270,000 KM with never a problem with the EGR system. Most of the people who relate problems such as stuck EGR valves etc seem to be doing mostly town running without an opportunity for the engine to get up to operating temperature and to clear the soot buildup. 
Engineering wise the decision to route exhaust gas back into the engine is not driven by anything other than pollution reduction, and its a pretty big tradeoff as well. NOx is produced due to the high combustion temperatures in a diesel engine. By diverting cooled exhaust gas back into the inlet manifold the combustion temperatures are reduced and NOx emissions are reduced. The tradeoff, however is that lower combustion temperatures mean less efficient combustion resulting in more soot which is conveniently filtered by a DPF where fitted.
After doing some reading I'm more convinced that even if it functions correctly Diesel EGR does not have many benefits.
Regards,
Tote
				
			 
			
		 
			
				
			
			
				Go home, your igloo is on fire....
2014 Chile Red  L494 RRS Autobiography Supercharged
MY2016 Aintree Green Defender 130 Cab Chassis
1957 Series 1 107 ute - In pieces
1974 F250 Highboy - Very rusty project 
Assorted Falcons and Jeeps.....
			
			
		 
	
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