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Thread: 2016 Puma split intercooler

  1. #1
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    2016 Puma split intercooler

    On the way out to the farm the other day we were slowing down for a T intersection and heard a loud whoosh. Blown turbo hose thinks I... After getting the turbo to intercooler hose off and finding it looked OK , if a but chafed in a couple of spots I pulled the intercooler this morning to find the culprit.
    IMGP1911.1.jpg

    IMGP1912.1.jpg

    Think I'll get a BAS intercooler, although they are on backorder at the moment, the Alive ones are 100 pounds dearer and there seem to be a few concerns on here about the Allisport ones, but they are out of stock as well. Farm duties will need to be done by SWMBO's jeep (slowly) in the interim

    IMG_1650.1.jpg



    Regards,
    Tote
    Go home, your igloo is on fire....
    2014 Chile Red L494 RRS Autobiography Supercharged
    MY2016 Aintree Green Defender 130 Cab Chassis
    1957 Series 1 107 ute - In pieces

    Assorted Falcons and Jeeps.....

  2. #2
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    Worth trying Graeme Cooper, they may have one in stock. I got one from them when my std one split.

  3. #3
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    Your going to hate me.
    I threw my 2015 OEM out some months ago.
    I should have advertised it here as a for free item.

    I have the BAS intercooler installed since 2017 and no issues.
    2015 Defender 110

  4. #4
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    Mine's currently in Germany....

    Regards,
    Tote
    Go home, your igloo is on fire....
    2014 Chile Red L494 RRS Autobiography Supercharged
    MY2016 Aintree Green Defender 130 Cab Chassis
    1957 Series 1 107 ute - In pieces

    Assorted Falcons and Jeeps.....

  5. #5
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    its pointless in fitting a stock one as a replacement, the 2.2 its a given it will split, normally on the drivers side.
    Regards
    Daz


  6. #6
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    Quote Originally Posted by Tote View Post
    On the way out to the farm the other day we were slowing down for a T intersection and heard a loud whoosh. Blown turbo hose thinks I... After getting the turbo to intercooler hose off and finding it looked OK , if a but chafed in a couple of spots I pulled the intercooler this morning to find the culprit.
    IMGP1911.1.jpg

    IMGP1912.1.jpg

    Think I'll get a BAS intercooler, although they are on backorder at the moment, the Alive ones are 100 pounds dearer and there seem to be a few concerns on here about the Allisport ones, but they are out of stock as well. Farm duties will need to be done by SWMBO's jeep (slowly) in the interim

    IMG_1650.1.jpg



    Regards,
    Tote
    I have three standard ones if you need one to get you through,
    Mark

  7. #7
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    Quote Originally Posted by big harold View Post
    I have three standard ones if you need one to get you through,
    Mark
    Thank you very much for the offer but it's not that urgent now that the rain has put paid to shearing this weekend. Hopefully I should have a shiny new one soon....

    Regards,
    Tote
    Go home, your igloo is on fire....
    2014 Chile Red L494 RRS Autobiography Supercharged
    MY2016 Aintree Green Defender 130 Cab Chassis
    1957 Series 1 107 ute - In pieces

    Assorted Falcons and Jeeps.....

  8. #8
    Join Date
    Aug 2015
    Location
    Brisbane
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    Alisport replacement

    I too suffered a split intercooler.
    I had also heard of the reliability issues and gave them a call.
    They have changed the manufacturing process and pressure test each item before shipping.
    Been in a month and no issues.
    From memory $950 landed in Aus.

    Whichever you choose it will be an improvement on the L.R orig.

    Good Luck!
    Defender MY 2015 110

    Adventures so far!!
    Cape York 2016 Bloomfield,OTT(Gunshot), Frenchmans,Border Ranges, Fraser Isl,Moreton Isl, Tassie(pyengana Jeep track & Montezuma falls).1770

  9. #9
    Join Date
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    I had a large parcel on my front verandah this afternoon when I got home.......

    IMGP1913.1.jpg

    So being an enthusiastic chap I decided to go out to the shed and punish myself for a few hours, there's only one effective way to get those silicone hoses on , thanks Tombie

    IMGP1914.1.jpg

    Mostly fitted up, I left the hose behind the water pump for another day, the one under the airbox was the worst to do but the lubricant does make it better, its also much easier to cut an inch off the turbo hose before you run it underneath the airbox and I used a pair of tree pruning shears to cut it down. Still some finishing off to do tomorrow like fitting the support clamp that bolts to the alternator and putting the intake back on but I've lost enough skin tonight....

    IMGP1915.1.jpg


    Regards,
    Tote
    Go home, your igloo is on fire....
    2014 Chile Red L494 RRS Autobiography Supercharged
    MY2016 Aintree Green Defender 130 Cab Chassis
    1957 Series 1 107 ute - In pieces

    Assorted Falcons and Jeeps.....

  10. #10
    Join Date
    Feb 2007
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    Almost back together, a lesson for the unwary, the radiator seats in a couple of rubber bungs into the front crossmember, should one of these bungs fall out, the intercooler and radiator assembly will be too low for the holes in the bonnet latch panel and top support plates to line up. This can take some time to figure out until you find the spare grommet behind the bullbar as the pins on the radiator just sit in the hole about an inch lower. It may also be necessary to loosen off the drivers side hose to ensure that the hose is pushed far enough on to the intercooler, if it is not seated properly the intercooler will hold the radiator assembly too far forward.
    Also don't lift the assembly by the plastic plates that secure the radiator to the top fan shroud or epoxy will be required

    Regards,
    Tote
    Go home, your igloo is on fire....
    2014 Chile Red L494 RRS Autobiography Supercharged
    MY2016 Aintree Green Defender 130 Cab Chassis
    1957 Series 1 107 ute - In pieces

    Assorted Falcons and Jeeps.....

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