LavisLane
7th March 2010, 09:50 AM
Hey all,
My job for today is to fit the tow bar i bought on ebay some time back. Has everything bar the tongue. Really looking forward to getting stuck into this but hitting a bit off road block...
2 questions i'm hoping to resolve;
Removing the rear bumper
Looking at the workshop manuals references to removing the rear bumper sounds like an overkill! (cut and pasted below). Do i really need to remove the rear wheels??
Getting underneatht the car, it looks like i need to remove the 2 star shaped bolts from the bumper and a few bolts on the left and RHS to then pull off the bumper with the mudflaps attached all in one peice. Is this right?
Tow bar mounting bolts
Can't seem to find any info on how to attach the tow bar so will be taking a few pics along the way to make a post for people trying this in the future.
In the meantime, does anyone know the bolt setup? I'm looking at the 2 ends (see attched) which each have holes for 2 long bolts or 4 short ones - what's the correct setup?
Thanks in advance for any guidance - stay tuned for pics.
David
Desccription for bumper removal copy and pasted from P38 worksop manual below;
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove rear road wheels.
3. Remove 3 screws securing each mud flap.
Remove mud flaps.
4. Remove 2 screws securing each wheel arch
liner extension panel to rear bumper/chassis.
5. Remove 2 wheel arch liner extension panels.
6. Release 2 clips securing bumper ends to
mounting brackets.
CHASSIS AND BODY
REPAIR 13
7. Disconnect 3 towing harness multiplugs.
8. Remove 2 mounting bolt covers.
9. Remove 2 bolts securing bumper to chassis.
10. With assistance, release bumper ends from
brackets. Remove bumper.
Refit
11. With assistance, position bumper. Engage nylon
end supports to brackets.
12. If necessary, slacken bolts securing end support
brackets. Align bumper to body. Tighten to
29 Nm. (22 lbf.ft)
13. Fit bumper mounting bolts. Tighten to 70 Nm.
(52 lbf.ft)
14. Fit bolt covers.
15. Secure bumper end clips.
16. Connect towing harness multiplugs.
17. Position wheel arch liner extensions. Secure with
screws.
18. Position mud flaps. Secure with screws.
19. Fit road wheels. Tighten to 108 Nm. (80 lbf.ft)
20. Remove safety stands. Lower vehicle.
My job for today is to fit the tow bar i bought on ebay some time back. Has everything bar the tongue. Really looking forward to getting stuck into this but hitting a bit off road block...
2 questions i'm hoping to resolve;
Removing the rear bumper
Looking at the workshop manuals references to removing the rear bumper sounds like an overkill! (cut and pasted below). Do i really need to remove the rear wheels??
Getting underneatht the car, it looks like i need to remove the 2 star shaped bolts from the bumper and a few bolts on the left and RHS to then pull off the bumper with the mudflaps attached all in one peice. Is this right?
Tow bar mounting bolts
Can't seem to find any info on how to attach the tow bar so will be taking a few pics along the way to make a post for people trying this in the future.
In the meantime, does anyone know the bolt setup? I'm looking at the 2 ends (see attched) which each have holes for 2 long bolts or 4 short ones - what's the correct setup?
Thanks in advance for any guidance - stay tuned for pics.
David
Desccription for bumper removal copy and pasted from P38 worksop manual below;
Remove
1. Raise the vehicle.
WARNING: Support on safety stands.
2. Remove rear road wheels.
3. Remove 3 screws securing each mud flap.
Remove mud flaps.
4. Remove 2 screws securing each wheel arch
liner extension panel to rear bumper/chassis.
5. Remove 2 wheel arch liner extension panels.
6. Release 2 clips securing bumper ends to
mounting brackets.
CHASSIS AND BODY
REPAIR 13
7. Disconnect 3 towing harness multiplugs.
8. Remove 2 mounting bolt covers.
9. Remove 2 bolts securing bumper to chassis.
10. With assistance, release bumper ends from
brackets. Remove bumper.
Refit
11. With assistance, position bumper. Engage nylon
end supports to brackets.
12. If necessary, slacken bolts securing end support
brackets. Align bumper to body. Tighten to
29 Nm. (22 lbf.ft)
13. Fit bumper mounting bolts. Tighten to 70 Nm.
(52 lbf.ft)
14. Fit bolt covers.
15. Secure bumper end clips.
16. Connect towing harness multiplugs.
17. Position wheel arch liner extensions. Secure with
screws.
18. Position mud flaps. Secure with screws.
19. Fit road wheels. Tighten to 108 Nm. (80 lbf.ft)
20. Remove safety stands. Lower vehicle.