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normbourne
18th September 2014, 08:46 AM
Hi guys,

About to make a radiator stainless expansion tank, for a series 2a, any ideas on what capacity it should be...? I thought roundabout, 3/4 litre, but I will be advised.

Thanks,

Norm.

sierrafery
18th September 2014, 12:47 PM
Hi, what would be the benefit of such tank please

normbourne
20th September 2014, 08:39 PM
Hi, what would be the benefit of such tank please

When you fill the radiator with coolant, as soon as the engine comes up to temperature it expands and this is relieved by discharge through the overflow pipe, on the neck of the filler cap, and if there is no provision to catch it, it ends up on the road.....!


But if we install an expansion tank, and connect the overflow pipe, then any coolant is caught in the tank. When the engine cools down, a vacuum is created and this has the effect of sucking the contents of the expansion tank, back into the radiator.

Thus the coolant is at optimum level at all times.

As regards the expansion tank, the overflow connection goes to the bottom and there is a further connection to the top. This serves as an air vent and an overflow should the expansion tank overfill, hence my query as to volume/capacity of such a tank.

Trust this goes some way to explain its purpose.

Norm.

350RRC
26th September 2014, 08:36 PM
Just acquire a RRC or similar overflow tank in brass, there'd only be half a million kicking around, to achieve the desired result.

The cap you put on such tank has to be right.

cheers, DL

normbourne
22nd November 2014, 02:47 PM
hi fellahs,

completion at last, attached a few photos.

norm.

normbourne
22nd November 2014, 02:50 PM
And the rest.

chopper
22nd November 2014, 09:29 PM
You also need a double sealed " recovery style " radiator cap for the coolant to be able to be drawn back into the radiator. A 600ml plastic coke bottle with a hose going down through the cap to the bottom of the bottle and a small breather hole drilled in the cap beside the hose does the job also.
Nice fab job Normbourne .
I see 350RRC already covered the cap ,,

normbourne
22nd November 2014, 09:49 PM
You also need a double sealed " recovery style " radiator cap for the coolant to be able to be drawn back into the radiator. A 600ml plastic coke bottle with a hose going down through the cap to the bottom of the bottle and a small breather hole drilled in the cap beside the hose does the job also.
Nice fab job Normbourne .

Hi chopper,

Thanks for the interest mate, yes I've installed the Recovery cap, the top connection which connects to the radiator tube, is extended inside the tank to the bottom.

Similarly, the overflow outlet at the bottom of the tank, is extended to the top of the tank.

There is also a breather in the top cap, but I don't know if that is really necessary.

Norm.

chopper
22nd November 2014, 10:06 PM
"Similarly, the overflow outlet at the bottom of the tank, is extended to the top of the tank."

Not sure what you've done here ?
I don't think you need that , so long as the cap breaths you'll be right.

normbourne
25th November 2014, 11:37 AM
"Similarly, the overflow outlet at the bottom of the tank, is extended to the top of the tank."

Not sure what you've done here ?
I don't think you need that , so long as the cap breaths you'll be right.

Agreed, but at the time I wasn't aware that the cap was vented, in anycase I wanted to make provision for the hopefully rare occasion when it did overflow.

So to sum up, the overflow/breather tube, extends inside the tank to about 1/2 inch from the top, normally the tube should be clear, and acts as a breather,
but in the event level in the tank becomes excessive, the tube acts as an overflow discharge.

Thanks for the interest mate,


Norm.

p38arover
25th November 2014, 01:48 PM
You also need a double sealed " recovery style " radiator cap for the coolant to be able to be drawn back into the radiator. A 600ml plastic coke bottle with a hose going down through the cap to the bottom of the bottle and a small breather hole drilled in the cap beside the hose does the job also.

I used to use a 1.25 litre Coke bottle.