Perentie Service Checklist

[dranoweb]

Hi guys.

I'm just preparing a service checklist for my prerentie.

I'm covering all the niggly bits I like to keep an eye on either at 5000k service or before/after long trips.

Can you guys tell me if there is anything I may have left out?

Note that I do not have a winch but have included this anyway.

Feel free to copy, modify and re-distribute this list as you see fit.

https://www.dropbox.com/s/mndd53u55oa9ijq/Perentie%20Service%20Record%20Blank.xlsx'dl=0

[Chris078]

looks good!

It might be useful to do a second list with some part numbers in it.

like for oil/fuel/air filters, plug washers etc.

maybe also common failure items? tie rod ends etc..


I have a list of quite a few of those if you want it.

[dranoweb]

That's next on my to do list as well. I'd like to create a central point to place said list so the community can maintain it too.

I have web hosting and drop box account I can dedicate to the task.

Tie rod ends are something I plan to do soon so I'll add them to the list.

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[Dervish]

Before the security nazis get to it this is a copy of the file that is given to authorised repair agents to reproduce for their grease monkeys when we send off 110's for civvie servicing.

Ive compared it to the Uncontroled set of 110 emei's that I nabbed from up north when I was turning spanners there and its near on identical.

a couple of phone calls, some emailing and here it is.

a civvie copy of the emei that I get to use at work.


7221

no you cant have the refered EMEI's the mob I got to give these back to me didnt get them.

This is what you need ^

[Chris078]

RTC 4472 Steering Damper
RTC 5869 Tie rod end and ball joint; right hand (QTY 2)
RTC 5870 Tie rod end and ball joint; left hand (Qty 1)

FRC 4835 - Gearbox and rear diff fill gasket
FRC 4810 - Gearbox and Transfer Case drain gasket



513 770 0301 - Thermostat
894 321 0100 - Gasket thermostat housing to head
894 176 0310 - sealing ring = thermostat


894 321 2191 - Isuzu oil filter (Isuzu part number)
897 172 5491 - Isuzu fuel filter (Isuzu part number)
894 107 5460 - Engine oil sump plug Gasket (Isuzu part number)
894 107 5570 - Engine oil sump plug (Isuzu part number)

AIR FILTER - Outer
P900433 - Donaldson brand
AF 4059K - Fleetguard brand

AIR FILTER - Inner
P900434 - Donaldson
AF988 - Fleetguard

[BadCo.]

I had also started doing this but in a different format. However I like yours more haha, good work.

EDIT: My idea was more of a service log (https://docs.google.com/spreadsheets/d/1ZztSu4_veynQ-V1jBke065phUPzdKaLNzS8CVCAHxl0/edit?usp=sharing), but I think a checklist works better.

[dranoweb]

I use your thread alot actually.

But was hoping to make something printer friendly.



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[BadCo.]

I use your thread alot actually.

What thread is that?




But was hoping to make something printer friendly.



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Also a good idea! Then you can always scan it back into your drop box for record keeping.

[BadCo.]

What about adding a field for checking battery? (voltage, condition etc) I imagine some people rarely open the battery compartment.

[dranoweb]

I didnt think of that. I have led volt/amp on the dash and check if anything looks out of ordinary.

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[Blknight.aus]

What about adding a field for checking battery? (voltage, condition etc) I imagine some people rarely open the battery compartment.

not a trade service item, its covered on the monthly non tech.

so are a lot of other things.

done right most of the repairs and tradesman required work is raised off of the monthly nontech.

this is why you are better off buying army equipment compared to RAAF stuff.

[dranoweb]

I still have no idea where mine came from.
I have tac plates that read "RE" "4218"
and an arn derived from the vin of 51-426

There are faint glue marks on passenger door that I'm yet to sketch.

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[Carzee]

This timely. 150,000km up soon.

I have a idea I could need a pro job namely to check over the top end of the engine. Just in case. Tappets? I don't know what needs a look. Primary fuel?

Then there's

new filter cartridges - oil, air, fuel

Grease a few prop bits and balljoints and pintle.

Fresh lube in diffs and engine. Box and Transfer is freshish (Oct 15).

I just did the top and bottom hose for the radiator after I flushed it and re-did thermostat and seal.

Fanbelt is good. Rotors have no marks. Handbrake is great.

Shocks need a r & r. Springs I know nothing about. Doesn't pull, tyre wear is even. No steering wheel vibes.

Anything else I should do?

[dranoweb]

Ahh radiator hoses and fan belt need to go on the list.

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[dranoweb]

Sheet has been updated to reflect radiator, battery, and bonnet tools.

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[Carzee]

I think you should add check pressure in the spare tyre.
Check slave cylinder for malfunction - top up fluid if needed. [[ I hate those cheap-junk slave cyls they fit. Almost disposable. Lucky to be okay after just 18 months. Get the genuine girling and re-sleeve with stainless.]] :)
Check the nut on the earthing cable from gearbox/bell housing to chassis. Check connector plug at the back of the headlights.

And the first "purchase" at the top is a typo.

[dranoweb]

Will fix typo - noted.

I have included clutch fluid.
the implication beinv if fluid level is low that one should check clutch function.

However it's easy to add a line.


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[Chris078]

This timely. 150,000km up soon.

I have a idea I could need a pro job namely to check over the top end of the engine. Just in case. Tappets? I don't know what needs a look. Primary fuel?


Anything else I should do?


I think the only thing that needs checking in the head is the valve clearance.
Service interval (for the army anyway) on those is 4 years.

[BadCo.]

Maybe we need different sheets for different intervals? Otherwise we'll have one huuuuge checklist!

[Blknight.aus]

Maybe we need different sheets for different intervals? Otherwise we'll have one huuuuge checklist!

why the full ADF servicing schedule is only a couple of pages

[dranoweb]

Step one is getting it all on paper, then we can shuffle things around.

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[BadCo.]

why the full ADF servicing schedule is only a couple of pages

Excellent, we are better then the Army then.

[dranoweb]

Well my experience of the Light Horse end was a little different...

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[Blknight.aus]

why, its only a checklist... the details on the how and what each point involves is in other books.

[dranoweb]

Have added some common service item part numbers to the top of the list.

I don't know all the numbers yet, speak up if you do know them.

Spare tire pressure yet to be added, as well as pintle grease.

[dranoweb]

Updated sheet to include spare tire cond and pinion shaft seals - as I just noticed one of mine has started leaking.

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[BadCo.]

Just one very very minor thing, bearing caps and fan belt are missing their borders :)

[dranoweb]

Will fix that shortly - thanks

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[Chris078]

Looking good. Personally, I would put the Isuzu part numbers in rather than the Donaldson ones for the oil and fuel filter.

894 321 2191 - Isuzu oil filter (Isuzu part number)
897 172 5491 - Isuzu fuel filter (Isuzu part number)

Maybe make a second sheet with common service items, perhaps?
There are a few things like oil and fuel filters, engine oil sump plug and gasket, the gearbox and T/C fill/drain gaskets that you need to order before hand if you are going to service yourself or prep a parts box for a trip.

[dranoweb]

Sounds like a good plan.
The part no's were an afterthought to fill space but not a bad idea to have a parts box inventory.

Keep in mind that this is an unprotected excel sheet that can easily be altered by the downloader too.


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[dranoweb]

Just one very very minor thing, bearing caps and fan belt are missing their borders :)

Checked and couldn't find where.




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[dranoweb]

Looking good. Personally, I would put the Isuzu part numbers in rather than the Donaldson ones for the oil and fuel filter.

894 321 2191 - Isuzu oil filter (Isuzu part number)
897 172 5491 - Isuzu fuel filter (Isuzu part number)

Maybe make a second sheet with common service items, perhaps?
There are a few things like oil and fuel filters, engine oil sump plug and gasket, the gearbox and T/C fill/drain gaskets that you need to order before hand if you are going to service yourself or prep a parts box for a trip.

Added genuine numbers

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[BadCo.]

Checked and couldn't find where.




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Just the left cell border of 'Fan Belt'

If you go Print Preview it'll be easier to see.




Apologies for being OCD :)

[dranoweb]

Just the left cell border of 'Fan Belt'

If you go Print Preview it'll be easier to see.




Apologies for being OCD :)

Ahh yes i ignored the left.

Will fix at next opportunity

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