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View Full Version : Out with an old D3 and in with a 'new' D4, advice welcome (and needed)



Dropowar
28th January 2020, 03:52 PM
Hello Everyone,
A decade ago I took quite a lot of inspiration from this forum (and Robert Pepper's blog) when I bought a 2005 Discovery 3 SE and set it up for touring. The car took my family and I all over Australia. Including the Gibb three times, Cape Leveque twice, Exmouth, every track in Litchfield and Kakadu numerous times, all over New England, lots of the Vic High Country, a number of road trips from Darwin to Newcastle; and it was dunked in and out saltwater more often than I care to count. It only ever seriously let me down once, when it blew an alternator stranding a mate and I between Mt Barnett and Home Valley Station, and with no power we couldn't get the tailgate upon to get at the beer (a few lessons were learnt).


157578

The Old 2005 model

Alas running and maintenance costs have become increasingly high, and with 356 000km on the clock I found a considerable amount of oil in the coolant a few weeks ago. Not wanting to sink anymore money into a 2005 D3 that has been driven hard and is showing it, my wife and I agonised over what to replace it with. In the end we settled on a 2016 SDV6, with 80 000km (engine has 50 000km, having been replaced at 30 000km after a failure) and extended warranty until Dec 2021. I'll admit I keep waking up in the middle night wondering if we've done the right thing.... silly I suppose seeing this is the first car I've ever owned with any kind of warranty.

157577

The 'New' 2016 model

My observations after a few days of driving the new one:
- It's so much faster and so much quieter
- It's very shiny, including lots of glossy black stuff that I don't think is going to age very well.
- It seems to hit the bump stops going over speed bumps in the car park while in access height (maybe I just need to drive slower)
- It's very, very, nice, almost too nice to take off-road (almost!)
- The wheels are ridiculous (and I won't be going off-road until I swap them)
- The interior is far too nice, I don't want to get it dirty. Feels like a Range Rover

And we come to the real point of my post. My future plans:

Disco 3
- Strip the rear wheel carrier (4x4 Equip), ladder (unknown), roof rack, Mitch hitch, cargo barrier, UHF, ARB compressor and second battery from the D3

- Sell the D3 for repair or dismantling with the bullbar, winch, lights, Brown and Davis 100lt aux tank, and two spare wheels (18" five spokes).

Disco 4
- Fit Compomotive 18" wheels (are these still the best option?)

- I was planning on running Bridgestone LT265/60R18 tyres, but can get a better price on BFGoodrich T/A KO2s through a family connection. What are other's running, any advice is welcome.

- Sell the shiny black '5-split spoke alloy wheel diamond turned gloss black' 20" wheels (gutter rash to one of them, front left). Any suggestions as to what these things are worth and where to sell them?

- Refurb and re-paint the Rear Wheel Carrier and Mitch Hitch from the D3 and fit those. Fit the cargo barrier. Fit the ARB compressor in-front of the main battery (same spot as in the D3, it looks like the bracket will fit). Fit a Traxide dual battery system into the box on the drivers side (smaller battery I know, will probably have to supplement with a solar panel for long camping trips).

- Have a TJM 12000lb (although I never ran out of power with 9000lb Magnum on the D3) winch installed

Who else has transferred accessories from a D3 to D4? Any pitfalls I should be aware of? Any advice in general that might save me making expensive and time consuming mistakes? I'm looking forward to getting it off road, hopefully then it'll start to feel more like it's mine instead of being something I've borrowed and need to give back.


Regards

Chris

DieselLSE
28th January 2020, 06:07 PM
I reckon you've got it all pretty well covered. My two bob's worth:
- It seems to hit the bump stops going over speed bumps in the car park while in access height (maybe I just need to drive slower) Yep. Drive slower! But I've never needed to use access height in any carpark in Melbourne or Sydney. And that's with my old Landrover roof racks which were higher than the ProSpeed rack.
- It's very, very, nice, almost too nice to take off-road (almost!) Unbelievably brilliant off road and if you drive it properly (slowly, but with momentum if that makes sense) you have to go out of your way to damage it.
- The wheels are ridiculous (and I won't be going off-road until I swap them) That, the under slung spare wheel and the towbar plough are the three anti-bush design features that still baffle me. But easily remedied as you've planned.
Disco 3
- Sell the ... Brown and Davis 100lt aux tank Why not transfer it to the D4? They also make an 87L unit that gives quite a bit more clearance.
Disco 4
- Fit Compomotive 18" wheels (are these still the best option?) IMO Yes. Heaps of tyre choices. I run Kumho MT51s 265x60 for the bush, but I use my 19" wheels for interstate trips etc on OEM road tyres. These will be replaced with Pirelli Scorpion AT+ in the next month or so.
- Refurb and re-paint the ... Mitch Hitch from the D3 Don't forget to order a new bush kit from Mitchell Bros.
Fit the ARB compressor in-front of the main battery No argument from me, but if you don't need the third row of seats, you have room there to fit the ARB dual compressor (powered via your new Traxide system) plus a heap of other stuff. Removing the seats frees up about 60Kg from memory.
Fit a Traxide dual battery system into the box on the drivers side You can if you're prepared to move some bits around, but the second battery can be fitted in front of the main battery in the D4.

Finally, I would give serious consideration to installing Llams. It affords you impressive control of the EAS on the move in the bush.

Dropowar
28th January 2020, 06:58 PM
Disco 3
- Sell the ... Brown and Davis 100lt aux tank Why not transfer it to the D4? They also make an 87L unit that gives quite a bit more clearance.

I had planned to do just that, but they never got back to me with the price for all the bits and pieces to fit it with. Plus I wouldn't necessarily trust the pump to give me another ten years and the tank itself is quite badly dented. Overall I'm not sure it's worth the effort to remove.



Disco 4
Fit the ARB compressor in-front of the main battery No argument from me, but if you don't need the third row of seats, you have room there to fit the ARB dual compressor (powered via your new Traxide system) plus a heap of other stuff. Removing the seats frees up about 60Kg from memory.
Fit a Traxide dual battery system into the box on the drivers side You can if you're prepared to move some bits around, but the second battery can be fitted in front of the main battery in the D4.

Finally, I would give serious consideration to installing Llams. It affords you impressive control of the EAS on the move in the bush.


Right, so this hits on my only real dilemma with the fit out. We do use the 7 seats occasionally, probably about a once a month around town. So fitting the compressor there isn't an option. I would prefer to put the second battery in front of the main, but I don't want to fit the compressor into the box on the right-hand side. So this leaves me back at Plan A, or with not mounting the compressor, unless there is another spot I've not thought of? The cavity in the rear-left isn't accessible with our drawers in either. Perhaps I just ditch the compressor for a portable model, but I have found the mounted compressor very convenient over the past 10 years.

Regards

Chris

rocket rod
28th January 2020, 07:20 PM
Perhaps I just ditch the compressor for a portable model, but I have found the mounted compressor very convenient over the past 10 years.Do you intend to get or have a trailer of some sort? I have a good quality portable compressor that I store under a 2nd row seat and it plugs into any power source I have around the car including the Anderson at the back so I can get to the trailer tyres.

Just a note on the tyres, many here recommend the Bridgestones you mentioned and I've had two sets on my D4 but twice I've had to ditch a tyre because of sidewall cuts. Maybe bad luck but I'll be looking for another brand to try out next time. Also look at TuffAnt | A True Off-Road Alternative (https://www.tuffant.com/) if you want a cheaper rim or Land Rover Discovery D4 18" MOAB Wheels (https://4wd1.com/moab-discovery-d4-wheels.html) as there is better availability in Oz.

Dropowar
28th January 2020, 07:51 PM
Do you intend to get or have a trailer of some sort? I have a good quality portable compressor that I store under a 2nd row seat and it plugs into any power source I have around the car including the Anderson at the back so I can get to the trailer tyres.

Just a note on the tyres, many here recommend the Bridgestones you mentioned and I've had two sets on my D4 but twice I've had to ditch a tyre because of sidewall cuts. Maybe bad luck but I'll be looking for another brand to try out next time. Also look at TuffAnt | A True Off-Road Alternative (https://www.tuffant.com/) if you want a cheaper rim or Land Rover Discovery D4 18" MOAB Wheels (https://4wd1.com/moab-discovery-d4-wheels.html) as there is better availability in Oz.

I’ve towed a trailer (or boat) regularly behind the D3. I always carried two lengths of air hose, except the time I forgot and had to disconnect the boat trailer to refill the tyres. Storing stuff at the bottom rear of the second row seats becomes problematic with baby capsules and later child seats in place. And I’ve got a few more years of child seats ahead of me.

So far I’ve been given a lower price for Compomotives than for MOABs. Honestly I don’t like the look of the Tuff Ants, but thanks for the tip, I just looked at their website and saw the wheel winder adapter. I’ll be buying one of those, I was dismayed to see the D4’s wheel winder is even worse than the D3’s, and was planning on butchering a socket but they’ve already done it.

And the tyres...back in 2011 my first set of tyres (America’s most trusted) were destroyed on the Gibb River Rd. Could only get Wranglers in Broome. They were great and crossed the Gibb with even more weight in the car on the way home, but I get very few kilometres out of them. Ended up with Bridgestone’s and while I’ve punctured a few I’ve only done one sidewall. I’d occasionally been tempted to try BFGs but they were always more expensive than Bridgestones. So has anyone got personal experience with both?

Melbourne Park
28th January 2020, 08:20 PM
Llams is a great option.

I have the 18" wheels and run BFG KO2s 265/65/18. The speedo is dead accurate with that tyre size, and I have no rubbing agains the body, that I have seen anyway. Yes i have looked. IMO the 65 profile is quite a bit more useful than 60 profile for off road ie sand. The price difference when I bought the tyres 6 months ago was $2.00 per tyre between 265/60/18 and 265/65/18 in the BFG, and there is a lot more rubber and belts etc on the 65 profile. They also had a heavier carrying capacity.

LRD414
28th January 2020, 10:33 PM
Welcome back. Tuffant now do an alloy as well as the steel, both in 18”. Not sure how price compares to Compos.

I have run both the Bridgestone and BFG KO2 in 265/60/R18 and think the KO2 is a bit stronger and with better traction on loose or muddy terrain through to about 60% worn and then they’re similar. There’s a few other options around in 18” these days.

Cheers,
Scott

INter674
29th January 2020, 06:16 AM
Just a caution..my son got defected for having rear seats removed..weird I know as it arguably reduces potential harm having fewer passengers on board. ..but this requires certification by an engineer..something our guy overlooked when originally assessing the car mods.

SimmAus
29th January 2020, 02:17 PM
As above - Tuffant do steel and alloy 18”rims.
I have a set of Steelies currently running the D697’s....and the original 20” Rims with a road tyre.
Waiting for the 697’s to wear out...BFG have the KM3 available in 265/60/18 apparently and would prefer a mud tyre.

PerthDisco
29th January 2020, 05:20 PM
Hello Everyone,
A decade ago I took quite a lot of inspiration from this forum (and Robert Pepper's blog) when I bought a 2005 Discovery 3 SE and set it up for touring. The car took my family and I all over Australia. Including the Gibb three times, Cape Leveque twice, Exmouth, every track in Litchfield and Kakadu numerous times, all over New England, lots of the Vic High Country, a number of road trips from Darwin to Newcastle; and it was dunked in and out saltwater more often than I care to count. It only ever seriously let me down once, when it blew an alternator stranding a mate and I between Mt Barnett and Home Valley Station, and with no power we couldn't get the tailgate upon to get at the beer (a few lessons were learnt).


157578

The Old 2005 model

Alas running and maintenance costs have become increasingly high, and with 356 000km on the clock I found a considerable amount of oil in the coolant a few weeks ago. Not wanting to sink anymore money into a 2005 D3 that has been driven hard and is showing it, my wife and I agonised over what to replace it with. In the end we settled on a 2016 SDV6, with 80 000km (engine has 50 000km, having been replaced at 30 000km after a failure) and extended warranty until Dec 2021. I'll admit I keep waking up in the middle night wondering if we've done the right thing.... silly I suppose seeing this is the first car I've ever owned with any kind of warranty.

157577

The 'New' 2016 model

My observations after a few days of driving the new one:
- It's so much faster and so much quieter
- It's very shiny, including lots of glossy black stuff that I don't think is going to age very well.
- It seems to hit the bump stops going over speed bumps in the car park while in access height (maybe I just need to drive slower)
- It's very, very, nice, almost too nice to take off-road (almost!)
- The wheels are ridiculous (and I won't be going off-road until I swap them)
- The interior is far too nice, I don't want to get it dirty. Feels like a Range Rover

And we come to the real point of my post. My future plans:

Disco 3
- Strip the rear wheel carrier (4x4 Equip), ladder (unknown), roof rack, Mitch hitch, cargo barrier, UHF, ARB compressor and second battery from the D3

- Sell the D3 for repair or dismantling with the bullbar, winch, lights, Brown and Davis 100lt aux tank, and two spare wheels (18" five spokes).

Disco 4
- Fit Compomotive 18" wheels (are these still the best option?)

- I was planning on running Bridgestone LT265/60R18 tyres, but can get a better price on BFGoodrich T/A KO2s through a family connection. What are other's running, any advice is welcome.

- Sell the shiny black '5-split spoke alloy wheel diamond turned gloss black' 20" wheels (gutter rash to one of them, front left). Any suggestions as to what these things are worth and where to sell them?

- Refurb and re-paint the Rear Wheel Carrier and Mitch Hitch from the D3 and fit those. Fit the cargo barrier. Fit the ARB compressor in-front of the main battery (same spot as in the D3, it looks like the bracket will fit). Fit a Traxide dual battery system into the box on the drivers side (smaller battery I know, will probably have to supplement with a solar panel for long camping trips).

- Have a TJM 12000lb (although I never ran out of power with 9000lb Magnum on the D3) winch installed

Who else has transferred accessories from a D3 to D4? Any pitfalls I should be aware of? Any advice in general that might save me making expensive and time consuming mistakes? I'm looking forward to getting it off road, hopefully then it'll start to feel more like it's mine instead of being something I've borrowed and need to give back.


Regards

Chris

Regards the old D3 do you know what was wrong with it? Could just be oil cooler assembly needs replacing is a common high km problem area. Almost a mandatory preventative replacement item after 200,000km / 10 years.

Dropowar
29th January 2020, 06:13 PM
Regards the old D3 do you know what was wrong with it? Could just be oil cooler assembly needs replacing is a common high km problem area. Almost a mandatory preventative replacement item after 200,000km / 10 years.

I suspect that may be the case, but it’s not the only issue and won’t be the last. I might consider getting it repaired, but I’d really rather not spend any more time on money on it. I’d prefer to move it on as is, once I’ve taken the stuff off that I want.

grey_ghost
29th January 2020, 06:49 PM
It’s a tough call - I have been caught out (twice) pouring money into a Landy, thinking “i know the vehicle, I know what I have done, in theory I just need to do one more repair”

And then you do the repair, which almost seems to put pressure on everything up or down the car. Then things break, and you spend more money.

And then you think “one more”

And... [emoji26]

Naturally it’s every brand, not just LR.

I think that you are doing the right thing. [emoji1303]

PerthDisco
30th January 2020, 11:58 AM
What concerns me is goodbye to slim chance of worst case engine or gearbox troubles on D3 and hello guaranteed (seemingly) manifold and twin turbo $$$ issues on 3.0 D4.

The rest is same same risk suspension, diffs, bearings, brakes, alternator, door locks etc.

Not much choice though in the long run.

460cixy
18th February 2020, 11:58 AM
The d3 has found a new home up the road at my house I pick it up this arvo I may start a new thread on its repair and tidy up its done some hard work for sure but I think it's still got some life in it yet and some new adventures

Dropowar
18th February 2020, 06:53 PM
The d3 has found a new home up the road at my house I pick it up this arvo I may start a new thread on its repair and tidy up its done some hard work for sure but I think it's still got some life in it yet and some new adventures

Best of luck with it mate, I genuinely hope it’s just the oil cooler and you get it on the road again soon. I look forward to seeing a thread on your repairs and work.

460cixy
2nd March 2020, 12:36 PM
Best of luck with it mate, I genuinely hope it’s just the oil cooler and you get it on the road again soon. I look forward to seeing a thread on your repairs and work.

https://www.aulro.com/afvb/l319-discovery-3-and-4-a/277088-oil-coolant-2.html#post2977729

Dropowar
19th March 2020, 07:34 PM
While waiting for a new set of Compomotive 18"s to arrive I was lucky enough to find a secondhand set going cheap in Sydney, with 4 new tyres. The only issues was the clear coat was peeling off the wheels. So I bought the wheels and tyres, and had a local smash repairer repaint the wheels (maybe I should have had them power coated...). The wheels came back to me looking good as new, and now they're fitted the car is noticeable more comfortable too. Why would anyone choose to drive around on 20"s?




After fitting the new wheels I measured the height of the car to the highest point on the roof being aerial. Access height 1.92m and normal height 1.97m. Almost the same heights as advertised on the sun visor. Even so the car the noticeably a little taller than it used to be and it now feels just like getting in and out of the D3 with factory 18"s.

The original set of 20"s will be put up for sale, but could really do with a re-paint too. How the 'urban warrior' I bought the car from managed to scratch them up so much is beyond my comprehension.

I've got a busy weekend ahead fitting the rear wheel carrier (freshly back from the powder coater), ARB compressor, and Traxide dual battery system. After that the new D4 will almost be capable of the same off road touring that the old D3 was. The on road comfort and performance of this car is really quite something and is a different order of magnitude to the 2005 D3. It feels (but obviously is not quite) as quick as our 3.6R Outback, and handles much better than the D3.

Regards

Chris

DiscoJeffster
19th March 2020, 09:04 PM
So do you have another brand new set of Compo coming?

Dropowar
20th March 2020, 06:07 AM
So do you have another brand new set of Compo coming?

No, I spoke to the retailer first. He was happy to revise my order down to one. I think demand is still outstripping his ability to supply. He was due to receive a shipment in mid-March, it hasn’t arrived yet and imagine it may be delayed.

Dropowar
21st March 2020, 12:11 PM
With the new wheels and tyres on, I finally got around to the compressor and dual battery system. There's been a little blood loss and plenty of swearing along the way (this process thoroughly reminded me of why I'd rather pay other people to work on these things).

The compressor was mounted using the brackey I removed from the D3. I had to modify the bracket slightly (a few whacks with a hammer) to make it fit, it seems there is bump between the battery box and expansion tank that there wasn't on the D3. Could've really used some ratchet spanners to get the compressor on the bracket too.

Then it was on to the dual battery system, using the Optima battery out of the D3 (it only runs a 40L Engel and has been adequate for stationary stretches of up to 4 days in the Top End). Clearing the battery box. I moved the horn in front of the ABS unit:

158843

Removed the bracket it was on, removed the connector plugs from the base of the tray, re-routed the wires coming from engine bay side around behind the reservoir. Then stuck the large connector to the base with some strong (allegedly heat resistant) double sided tape. The green connector is not attached to anything, and can move around. The double sided tape and the green plug being 'loose' concerns me and I'll have an auto-electrician re-arragne and securing them properly before we do any serious 4WDing.
158844 158845

With that done I followed Tim's instructions (called him once, due to my own poor comprehension) and spent the next eight hours (I won't be applying for work as an accessory fitter) installing the system. Isn't the negative stud on the drivers side a pain to get too! Job done and all it seems to work just fine.

158846 158847

Can anyone see any significant issues with that I've done, particularly the re-location of the plugs (I'm pretty uncomfortable with the green one 'floating' and have little faith in the double sided tape holding the larger one)?

Next job is the installation of the 4x4 Equip rear wheel carrier now that it's back from the powder coater.

Dagilmo
21st March 2020, 12:27 PM
Isn't the negative stud on the drivers side a pain to get too! Job done and all it seems to work just fine.


I did a similar job last weekend, though two batteries. Yes, the earth stud is a PITA [bawl]

theelms66
21st March 2020, 09:14 PM
Can anyone see any significant issues with that I've done,

I would like to see more clearance between the battery hold down clamp and the positive post.

Dropowar
21st March 2020, 09:40 PM
Can anyone see any significant issues with that I've done,

I would like to see more clearance between the battery hold down clamp and the positive post.

Yes, clearance there and between the ABS lines and the clamp is pretty tight. I can’t think of a way to change that. Even a custom bracket, with an elbow-kind of, but not quite, L shaped- will only address the issue with the +ve terminal.

Any suggestions?

whitedisco
22nd March 2020, 03:47 PM
Can anyone see any significant issues with that I've done,

I would like to see more clearance between the battery hold down clamp and the positive post.


I cut back a little of the grey plastic lip at the bottom of the battery on the side near the corner bottom right in photo 4.
It allows the battery to sit a little further away from the ABS.
I also slightly loosened the ABS pipe nuts and rotated them a few degrees away from the battery clamp. Finally I put a plastic cover on the pipe nearest the battery.

cheers
Peter