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View Full Version : Whirring on newly rebuild LT230 > 60km/h



apt110
25th March 2022, 09:46 PM
Hi there,

I've just rebuild an LT230 which has been an interesting exercise for my 2010 Puma 110 and after about 20km of driving, I've noticed a fairly audible whirring coming from the transfer only when it's loaded with drive (not coasting). I'm thinking we either have a bearing or preload issue but was hoping to see if the group could shed more light here. Dave Ashcroft seems to think that it's likely the input teeth or the intermediate proload and I'm inclined to think the latter.

When setting the preload I noticed that after setting it, the gears would bind up together and require a bit of force to get rolling again. Even then, I noticed sticking points in the rotation where it seemed tighter and harder to turn until they were overcome. I'm wondering if I've overset the preload however I was very much aiming for the +1.25nm that LR specify in the manual (calculated with rope and a spring scale. At the time I passed it off as normal but now I'm very much questioning that. As for the noise, my mind has me thinking that it's the intermediate bearings - I'll have time in the next week to pop the cover and inspect for movement, etc, what do we think I should be looking for? Hoping I can get away lightly by just replacing the intermediate bearings and torquing the intermediate shaft nut properly.

I should mention, that I've replaced the intermediate gear set as I was worried that last one would have gotten a bit hot and perhaps altered the tempering.

JoshV12345
26th March 2022, 08:23 PM
I should mention, that I've replaced the intermediate gear set as I was worried that last one would have gotten a bit hot and perhaps altered the tempering.

I’m no expert but have just rebuild my lt230. As I believe, if you’ve just replaced the intermediate gears, and not the others the teeth may be worn a different way causing a mesh issue that results in noise. Don’t know if it’s bad to just drive like that (if they’ll wear quicker) or not though, I guess you could monitor for metal shavings in the oil?? Mine is slightly noisier at certain speeds now but at least I know the bearings are new and the preloads are set exactly how the manual states. (My intermediate gears had a lot of play before hand)

I don’t see how having bearings slightly too tight would cause a whine, only if they were loose and the gear was moving around.

carpdvl
28th March 2022, 07:27 PM
I had mine rebuilt and same thing happened. Took it back to the shop and they pulled it all apart put back together, even rebuilt the gearbox too.

Whines still there 40k km on and it hasn't missed a beat so wouldn't stress too much perhaps!

Beat guess is it's just the gears aren't perfectly meshed but still works

I just turn the radio up but God it used to make me anxious