Jpdv
28th June 2022, 07:15 AM
Hi all, 
A quick question around flushing the transmission, using Robbie's guide. Given the value of the ZF Box, I'm making absolutely sure I understand exactly what I'm doing...
The query is about the details of opening the cooler thermostat. The guide sequence (text truncated by me) is:
"11: Fill to spill.
12: Start engine, add more fluid until spilling again, do various gear changes/revs. (This accounts for the pump drawing oil from the sump and pumping it through/around components)
13. Run engine until oil gets above 69C. (opens the thermostat)
14. Replace fill port finger tight, allow to cool below 30C.
15. Start again, remove fill port, fill to spill.
16. Lock off at proper torque settings."
My query is, the 'replace fill port' at (14) implies that I've left it off up to then. Should I be adding more fluid once the thermostat opens after (13) before switching off/replacing the fill port? Presumably fluid levels will drop as it fills the heat exchanger elements of the system? Or is that all covered off by filling at (15)? Or am I wrong, and should have put the fill port on finger tight before running up to 69C? (which is what I'd be tempted to do, but maybe fluid expands and drains out in this step?)
Grateful for all comments before I mess with this particular component... And yes, I'm using ZF LG8 - the cost per km against (say) Penrite ATF is lost in the noise, as against the peace of mind using the definitively correct fluid...
A quick question around flushing the transmission, using Robbie's guide. Given the value of the ZF Box, I'm making absolutely sure I understand exactly what I'm doing...
The query is about the details of opening the cooler thermostat. The guide sequence (text truncated by me) is:
"11: Fill to spill.
12: Start engine, add more fluid until spilling again, do various gear changes/revs. (This accounts for the pump drawing oil from the sump and pumping it through/around components)
13. Run engine until oil gets above 69C. (opens the thermostat)
14. Replace fill port finger tight, allow to cool below 30C.
15. Start again, remove fill port, fill to spill.
16. Lock off at proper torque settings."
My query is, the 'replace fill port' at (14) implies that I've left it off up to then. Should I be adding more fluid once the thermostat opens after (13) before switching off/replacing the fill port? Presumably fluid levels will drop as it fills the heat exchanger elements of the system? Or is that all covered off by filling at (15)? Or am I wrong, and should have put the fill port on finger tight before running up to 69C? (which is what I'd be tempted to do, but maybe fluid expands and drains out in this step?)
Grateful for all comments before I mess with this particular component... And yes, I'm using ZF LG8 - the cost per km against (say) Penrite ATF is lost in the noise, as against the peace of mind using the definitively correct fluid...