View Full Version : Rear door realignment.
FNQLR
23rd July 2024, 07:48 PM
The rear door on my old girl had dropped a fair bit - Zero clearance between it and the rear bumper.
All good - I'll just loosen the hinges and jiggle it up...
Yeah didn't work - had a mate helping, pry bars, beer, packers - nothing really helped. We got it a bit better- it now seals and I cant hear the exhaust as much, I don't fall asleep on long drives anymore - but is still very close to the bumper on closing.
What am I missing with this thing? Any tips appreciated. It still needs to come up 5mm to be back to factory.
Cheers
Tins
23rd July 2024, 08:57 PM
The rear door on my old girl had dropped a fair bit - Zero clearance between it and the rear bumper.
All good - I'll just loosen the hinges and jiggle it up...
Yeah didn't work - had a mate helping, pry bars, beer, packers - nothing really helped. We got it a bit better- it now seals and I cant hear the exhaust as much, I don't fall asleep on long drives anymore - but is still very close to the bumper on closing.
What am I missing with this thing? Any tips appreciated. It still needs to come up 5mm to be back to factory.
Cheers
If it’s anything like mine it needs new hinges. The weight of the spare bends them eventually. Have a good look at the bottom one cos it’s usually the worst. I suppose you could try and bend it back but it won’t be easy.
Tins
23rd July 2024, 09:00 PM
Or maybe the door frame itself is bent I guess, but my money is on the hinges.
Tins
23rd July 2024, 09:04 PM
Maybe I’ll try to fix mine ☹️
LRC1099 - Upper and Lower Tailgate Hinge for Discovery 1 and Discovery 2 - Top Hinge for 300TDI and TD5 Disco (https://www.sp-4x4.com/product_p/lrc1099.htm)
James NZ
23rd July 2024, 09:06 PM
Hi
you can also adjust the bumper down as well, which I did on a previous D2. A long time ago my boss showed me how to "adjust" a door by forcing it up. A panelbeater i knew frowned upon the practise as it stresses the door shell and can lead to cracking on the door around the hinge area. It would be nice to have a rear door hinge with grease points as my hinges always get stiff with internal rust.
Tins
23rd July 2024, 09:21 PM
Your panel beater friend was right. Lifting the door only bends it, it doesn’t fix the far more rigid hinges. With mine it clearly doesn’t close properly unless slammed, and it therefore puts stress and damage on the lock and striker. This also makes it harder to open and D2 rear door locks are a PITA to get and fit.
Short term fix is to remove the spare wheel, but that has issues of its own.
Tins
23rd July 2024, 09:23 PM
Actually this has inspired me to take mine out and see if they can be straightened. I’m reluctant to use heat but I can use my porta power as a press maybe. Worth a try.
sierrafery
24th July 2024, 12:13 AM
what about this Discovery II Tail Door adjustment (saggy door) (https://www.aulro.com/afvb/discovery-2-a/151465-discovery-ii-tail-door-adjustment-saggy-door.html)
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