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Quiggers
27th September 2007, 03:45 PM
Looking for some tips on aluminium panelbeating and polishing, I discovered this site:

http://www.metalmeet.com/forum/showthread.php't=4020

The guy's a certifiable genius...

Time to clear out the shed and finish my projects...:D

Enjoy!

GQ

Phoenix
27th September 2007, 04:06 PM
That's amazing!

George130
27th September 2007, 04:47 PM
That could be fun.

DirtyDawg
27th September 2007, 05:32 PM
Looks like a fun thing..but what a shed:D

Quiggers
27th September 2007, 05:59 PM
There are many things that truly amaze me about this:
1). He did it
2). He did it from scratch
3). He did it from scratch in less than 2 years
4). He produced fantastic documentation - that alone is amazing..

I'm inspired - just need a shed like that:D

GQ

awabbit6
27th September 2007, 06:40 PM
These could be photos of my Dad's workshop! I've grown-up with cars like these and watched them develop from lengths of mild steel tube and sheets of zero temper aluminium to concourse winners.

I'd spend hours watching and helping Dad on the lastest project - I reckon I've done a 38 year apprentiship! I still enjoy going over to see the latest project. The most recent was an MG race replica that he did for a customer. Past jobs have included Jags, Lotus 11, Lotus 7 (many), Vauxhalls, Austin Healeys and Sprites, just about every model of MG, and even some work on the Volvo Super Tourers.

He has a Lotus 7 replica that he built himself based on the original series 3 plans. We even did a few night shifts on that one (Usually these were the planning shifts!)

I'll be go over to borrow his compressor tomorrow, but there aren't any projects to inspect at the moment. He and Mum are somewhere in the NT doing the grey nomad caravan thing. He's got customers waiting for him to get back though.;);)

I'll have to see if I can get some photos to post. I've got some here somewhere, but Dad has thousands.

Just found a couple of pics. There's the MG Race repilca engine, the Lotus suspension and my little girl in the Lotus at Speed on Tweed a few years ago. (the Lotus has a blower on it now - goes good!;);))

Quiggers
27th September 2007, 09:53 PM
Paul, given I started this as a finder on how to polish aluminium - how do I polish it (as in the pic of your child in the Lotus?), to that finish?

BTW: Been to Tweed on Speed:D most years, but not the last a few weeks ago... we should compare pics...

cheers, GQ

sclarke
28th September 2007, 06:31 PM
My brother just finished building a AC Cobra replica...

Very Nice....
Gen3 270Kw

it only weighs 900kg....

Serious play time...

awabbit6
28th September 2007, 06:54 PM
Paul, given I started this as a finder on how to polish aluminium - how do I polish it (as in the pic of your child in the Lotus?), to that finish?


It depends on the condition of the aluminium that you are starting with. Generally it will have some deep scratches so it will need rubbing back with progressively finer paper, starting dry and then wet rubbing with the finer paper. Once your down to around 1000 grit you go to a buffing compound with either a buff, or if it is a small part, a polishing wheel on a bench grinder. Dad has experimented with a few different polishing compounds, and has found one that works really well. I can't remember what it is, but I can find out. There is a supplier up here in Slacks Creek, but once I find the name of the product, you may be able to source it locally.

Generally, to get the mirror finish it's all in the preparation work done with the paper.

What is it that you want to polish? Thin aluminium panels can be difficult as the heat generated by the buff can cause them to buckle.



BTW: Been to Tweed on Speed:D most years, but not the last a few weeks ago... we should compare pics...

cheers, GQ

I got so busy, that I forgot it was on. Remebered the following Monday:mad:. All reports are that it was a good one too.

redrover3
5th October 2007, 12:02 PM
I would love to build a Locost Seven. Hopefully in a couple of years when finances permit. They're not a cheap proposition though, about 35g but maybe can get somebody elses started but not finished project. Already have the shed waiting.
Tony

Bigbjorn
5th October 2007, 01:14 PM
The metal finishing procedures used in the metal trades are in order from beginning, fettling, grinding, polishing, buffing. Buffing is sometimes called "colouring".
There was a series of articles on this for amateurs in "Skinned Knuckles" magazine a few years ago.

Cap
5th October 2007, 07:33 PM
I so wish I had them skills..

muddydigger
27th October 2007, 10:43 AM
Great insperation for me, Ive been building a scale model drivable Scimitar tank. Ive only just started so not to much to look at but here are a few shots
https://www.aulro.com/afvb/images/imported/2007/10/64.jpg
https://www.aulro.com/afvb/images/imported/2007/10/65.jpg
https://www.aulro.com/afvb/images/imported/2007/10/66.jpg
https://www.aulro.com/afvb/images/imported/2007/10/67.jpg
https://www.aulro.com/afvb/images/imported/2007/10/68.jpg
https://www.aulro.com/afvb/images/imported/2007/10/69.jpg
https://www.aulro.com/afvb/images/imported/2007/10/70.jpg
https://www.aulro.com/afvb/images/imported/2007/10/71.jpg

RonMcGr
27th October 2007, 11:37 AM
A Panel Beater in the Queensland Jaguar Drivers Club built this from flat sheets of aluminim :D

Killer
27th October 2007, 11:56 AM
A Panel Beater in the Queensland Jaguar Drivers Club built this from flat sheets of aluminim :D

Boy, do I wish I had those skills!
Cheers, Killer.

Quiggers
28th October 2007, 03:58 PM
[QUOTE=muddydigger;627666]Great insperation for me, Ive been building a scale model drivable Scimitar tank. Ive only just started so not to much to look at but here are a few shots


Given what the pilot is wearing, it should be a Leopard tank:D:D:D

Good luck with it and keep us all posted!

GQ