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DarrenW
31st March 2009, 09:06 PM
Hi All,

hope someone may just have the part number laying around.
It's a 300TDI in a disco

Did a bit of home servicing on the weekend and replaced the Drive Belt and Air Conditioning belt. Took about 20 mins and I was quite proud of my self... last belt I changed was on a Mini and still have the scar's on my hands.

Anyway the dreaded chirps have arrived :mad:and tonight I took the drive belt off and span the tensioner and believe it to have a knackered bearing .... although it didn't make a noise before I changed the belts. I recall during one of the services on the car my mechanic said he just changed the bearing ... a few $ rather than the expensive whole pulley. Does anybody have the part number of the bearing handy? Intend to get the bearing before I pull it apart on Saturday...

Also do I need a press to push it out or can I just knock it out with a suitable puch and similarly push the new one in.

Thanks

Darren

Bushie
31st March 2009, 09:11 PM
I'm assuming its the same as a defender, so it should be a 6205 bearing.

https://www.aulro.com/afvb/images/imported/2009/03/2.jpg (http://www.aulro.com/app/showphoto.php/photo/7283)

I filed a small notch (at about 7o'clock) to make it easier to get the circlip out next time.


Martyn

justinc
31st March 2009, 09:13 PM
I'm assuming its the same as a defender, so it should be a 6205 bearing.

https://www.aulro.com/afvb/images/imported/2009/03/2.jpg (http://www.aulro.com/app/showphoto.php/photo/7283)

I filed a small notch (at about 7o'clock) to make it easier to get the circlip out next time.


Martyn

6203 is the correct number.:)

JC

seano87
31st March 2009, 09:18 PM
As JC said, 6203 bearing, any auto shop such as auto-one should keep them, or a bearing shop, cost me $6 for a decent quality one about 4 weeks ago, have seen them range from about $3 to about $10.

I knocked mine out pretty easy and gently tapped the new one in with the old bearing against the new to prevent damage and spread the load.

Seano

DarrenW
31st March 2009, 09:20 PM
Thanks guys... that was quick. I think Justin's got the correct number I can't find a 6205 on the SKF web site .... so it must be a 6203.

Justin can you advise if I'm going to need any special tools to push it out / in ...
I know I've got to get the circlip out first .....

Darren

justinc
31st March 2009, 09:26 PM
Thanks guys... that was quick. I think Justin's got the correct number I can't find a 6205 on the SKF web site .... so it must be a 6203.

Justin can you advise if I'm going to need any special tools to push it out / in ...
I know I've got to get the circlip out first .....

Darren

Martin (bushie) is on the money, I drill a small hole at the side of the circlip groove and then tap the circlip around across the hole so I can then get a small pick behind it and flick it out. I select a socket and tap the brg out, refitting I use another socket on the outer race only, tap in to seat and fit circlip.

JC

DarrenW
31st March 2009, 09:55 PM
Thanks to everyone for the prompt response...

know what I'll be doing Saturday morning

Darren

Bushie
1st April 2009, 10:27 PM
Should have looked closer at my own pic (can see bearing #) and not trusted the dodgy memory.

Martyn

DarrenW
2nd April 2009, 09:52 PM
Hi all,

good news ... and bad.

Got the good women to get me a bearing today and when I got home I set to work.
All went ok, only bit that threw me initially was the bolt holding the actual pulley wheel, it's left hand thread :o. Tapped the old bearing out (it was stuffed) and gently eased the new one in. Refitted and started the car.

The chirp is still there. :mad:

Pulled the belt off and span the water pump , alternator and power steering pulley and all feel smooth... obviously I cant spin at the same speed as when the engine is running.

I'm now leaning towards to Aircond belt pulley's. Does the air conditioner tensioner also have a bearing that can be easily changed ? Also what about the fixed pulley....

Is there any secret was to identify where the noise is coming from

Darren

Bushie
2nd April 2009, 09:58 PM
I'm now leaning towards to Aircond belt pulley's. Does the air conditioner tensioner also have a bearing that can be easily changed ? Also what about the fixed pulley....

Same bearing but probably easier to change :D

Martyn

sschmez
3rd April 2009, 06:00 AM
The chirp is still there. :mad:



As the tensioner gets older, it can wear on the bottom and the gap at the top starts to open up. This allows the pulleys to run on a slight angle pushing the belt across and causes the edge of the belt to chirp as it runs into the lip/edge on the next pulley. As it gets worse the edge of the belt will strip off too.

check your tensioner with a straightedge across the face of the pulley, and compare that to the other pulleys.

Explained pretty well HERE (http://www.aulro.com/afvb/technical-chatter/64367-more-300tdi-squeaking-belts.html#post823159)(better than I just did;)) and more detail.

Stevo