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Thread: Meet Max

  1. #41
    Homestar's Avatar
    Homestar is offline Super Moderator & CA manager Subscriber
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    Yes, indeed I did meet Max today and took him for a drive. All of GG's points are correct, the biggest one being is - the wiring is DIABOLICAL! It has had a lot of aftermarket wiring work, all of which needs to go to god IMO. Once all the extra wiring is out of the way checking the original wiring will b e much easier.

    Now the good points. The engine runs well and is smooth and quiet. Gearbox - LT95 - seems fine and changes gears well. Clutch is barely hanging in there - it only takes up right at the end although it didn't slip at all.

    Pitman arm and ball joints are worn giving it the wanders a bit, but apart from that it drives very well and seems quite tight.

    The majority of the work will be cosmetic and GG will be able to do a great job with that, so this Rangie will be looking great again in no time.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  2. #42
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    Max's Update

    Hi All,

    I did a bit of work on Max today... The theory being that this is not a complete chassis up restoration - more of a rolling restoration.

    First step - was to sand back any surface rust on the inside of the car.

    Before - spare wheel holder, petrol tank neck (inside of car) & drivers floor:




    A few hours of sanding back - spare wheel holder, petrol tank neck & drivers floor:





    Next step - rust converter applied - spare wheel holder, petrol tank neck, drivers floor:




    Then primer - spare wheel holder, petrol tank neck & drivers floor:




    Next - I am going to cover the entire floor in a sound proof mat (Resomat), but I decided to paint the passenger floor, drivers floor & spare wheel with a sound proofing paint BEFORE I install the mat:




    Oh boy - the sound deadening paint is quite thick - who knows what effect it will have. My thoughts are:

    * It can only help decrease sound...
    * It says that it helps with rust protection...
    * It's all being covered by sound deadening material anyway - so it does not have to be a perfect paint job.

    I also painted the petrol neck with a white paint (over the primer). Again - this area will be covered by sound deadening material:


    While all of that is drying.... Here is one of the sill petrol tank lids (before):


    After:


    I forgot to take a photo of the passenger door handle (before) - but here it is after being sanded/cleaned:



    Next jobs on the list:
    * Start installing the sound deadening material
    * Paint passenger side door handle
    * Sand/Clean/Paint drivers side handle

    Cheers,
    GG.
    88 Perentie FFR - Club Rego
    93 Discovery 1 200 Tdi - Club Rego
    03 130 Td5 Single Cab
    06 Discovery 3 Petrol
    22 Defender 90 - Full rego

  3. #43
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    Hi All,

    Today I decided to remove the 2 x head light surrounds and the front grill. I will sand all of these and then paint them in gloss black.



    Before:


    After sanding:



    I discovered that the rear of the headlight surround was painted (black) but the paint was a lot thinner than the front of the surround, and came off much easier. I will be painting both side gloss back.

    I finished one headlight surround and then started on the grill.. Oh my - that's proving to be fun..

    Does anybody know where I can purchase the rubber seal that goes between the headlight and the surround? Mine fell apart in my hands when I removed the headlights..
    88 Perentie FFR - Club Rego
    93 Discovery 1 200 Tdi - Club Rego
    03 130 Td5 Single Cab
    06 Discovery 3 Petrol
    22 Defender 90 - Full rego

  4. #44
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    Today's Work

    So,

    Last weekend I sanded back 1 x head light surround.

    This week I continued and sounded back the other head light surround, the grill, the door handles, and the bonnet stay...

    Hours of fun there...

    A couple of before:



    A couple of during:



    And after the first coat:


    Cheers,
    GG
    88 Perentie FFR - Club Rego
    93 Discovery 1 200 Tdi - Club Rego
    03 130 Td5 Single Cab
    06 Discovery 3 Petrol
    22 Defender 90 - Full rego

  5. #45
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    Looking Good! Amazing what a tarted up grille and headlight surrounds can do.

    Only problem is that it will force you to cut & polish the rest of the body to get some gloss back....

    Keep up the good work!
    Roads?.. Where we're going, we don't need roads...
    MY92 RRC 3.9 Ardennes Green
    MY93 RRC LSE 300tdi/R380/LT230 British Racing Green
    MY99 D2 V8 Kinversand

  6. #46
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    Hi All,

    Well - it's been far too long between drinks on this.. I was looking back through some old emails, and noticed that I purchased this project about 4 years ago now..

    Thanks to Gromit - I picked up 5 x rims for a very good price. Although they are quite rusted:



    Sand blasted and primed ($30 per wheel - much cheaper than I could do it for with a wire wheel):



    I have also ordered some interior trim bits...

    FF011019 - Black Vinyl Trim Covers - Rear Upper Quarters - Pre-Cut Templates - Pair - includes 20 x vent pin fixing clips
    Quantity: 1

    FF007817 - B Post Trim Panel Set - 2-door - Early Leatherette Palamino trim (Copy) - up to August 1982 Set of 4
    Quantity: 1

    FF007815 - Door Trim Panel Lower - Pair - 2-door - Early Leatherette Palamino trim (Copy) PAIR
    Quantity: 1

    FF006195 - Door Trim Panel Upper - Copy - 2-door Right Hand Side - Early Leatherette Palamino trim
    Quantity: 1

    FF006194 - Door Trim Panel Upper - Copy - 2-door Left Hand Side - Early Leatherette Palamino trim
    Quantity: 1

    FF007816 - Rear Side Trim Panel - Pair - 2-door - Early Leatherette Palamino trim (Copy) - up to August 1982 PAIR
    Quantity: 1

    FF008668 - Front Footwell Side Trim Panel - Right Hand Side Right Hand Drive - Later 2 Door Vehicles with low level choke control - Palamino trim (Copy)
    Quantity: 1

    FF010354 - Front Footwell Side Trim Panel - Single - Left Hand Side - Later 2 Door Vehicles and 4 Door - Palamino trim (Copy)
    Quantity: 1

    FF011108 - Trim Clip for Door Trim Panel Set of 10 - Suitable for 2 door door trims SET of 10
    Quantity: 6

    When the funds allow - I'm going to order the carpet kit.

    Paint the rims - and then put new tyres on them.

    Then clean-up everything, full service, gaskets, etc

    Tidy up the engine bay

    Install everything

    And look at a "closed door" paint job.

    So - not much money left to spend AND not much work to do either..
    88 Perentie FFR - Club Rego
    93 Discovery 1 200 Tdi - Club Rego
    03 130 Td5 Single Cab
    06 Discovery 3 Petrol
    22 Defender 90 - Full rego

  7. #47
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    Wheels

    Will you still have to fit tubes or have you had them modded to be tubeless? I have 5 spare Rostyles but to make them tubeless, sandblasted and painted is going cost a small fortune.
    2022 Defender D250 S being set up for touring.
    '83 RRC 2 door 300tdi on club plates
    '82 RRC 2 door almost finished on club plates (will always be nearly finished!)
    2013 Freelander (wife's)
    1994 Defender ute hopefully on club plates one day

  8. #48
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    I will be fitting tubes. I am going to paint them, not powder coat them.

    I have ordered some carpet and am also investigating recovering of the seats...

    I need to win Tatts!
    88 Perentie FFR - Club Rego
    93 Discovery 1 200 Tdi - Club Rego
    03 130 Td5 Single Cab
    06 Discovery 3 Petrol
    22 Defender 90 - Full rego

  9. #49
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    I had more punctures with tubed rostyles than any other vehicle/ wheel ever. A tube in tubeless tyre isn’t best. Plus the rostyles being steel - rusted particularly where we live. All which contribute to potential issues

  10. #50
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    Purchases

    Hi All,

    Well some goodies arrived yesterday from the UK...

    Lower door trim:



    Upper door trim:



    Wheel arch trim:



    B-Pillar trim:



    Footwell trim:



    C-Pillar outside trim:



    I'm slowly going through all of the parts and buying them, when the budget allows...

    Cheers,
    GG.
    88 Perentie FFR - Club Rego
    93 Discovery 1 200 Tdi - Club Rego
    03 130 Td5 Single Cab
    06 Discovery 3 Petrol
    22 Defender 90 - Full rego

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