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Thread: New Clutch / Box swap LT77

  1. #1
    Join Date
    Mar 2008
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    New Clutch / Box swap LT77

    So finally I am back from OS and we have enjoyed the Rangie no end.
    Now having driven it for many miles I just love it. I am amazed how well it handles ( after the initial lean into a corner) and how advanced it must have been when it was released all those years ago. They were really ahead of their time eh!

    I am thinking that my clutch is getting a bit thin. It is only engaging at the very end of the travel and when I am using the box I can feel that I am 'picking up a tooth' here and there.

    Option 1: Change at home: How tough is it to change the box out and replace the clutch.
    Can we do this at home - I guess I would say we are average bush mechanics.

    Option 2: Pay someone to do it. I have been quoted by a Rangie guy $1,600 to do it. Is this fair freight? or over the top?

    Option 3: Friction plate only. Now it has been done that if the pressure plate and thrust bearing are all good that a new friction plate only has been replaced. No machining of flywheel etc etc. is this advisable / doable or simply a penny wise pound foolish thing to do?

    Terence

  2. #2
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    Jan 1970
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    Adelaide - Torrens Park
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    It is possible to pull the transfer case and gearbox on the ground, but I wouldn't like to do it. Both are very heavy.

    I suspect that if I had to do mine I would pull the engine out (I do have to pull my engine out at some stage, clutch will be getting done then).

    If you are going to go so far as pulling it to pieces, replace all the parts. I think it would be false economy to only do half the job, considering it is such a big job to access the clutch. Get the flywheel machined or as a bare minimum clean it up with wet and dry paper.

  3. #3
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    The quote for the clutch was from a RR specialist. Does anyone have a recent $$ experience with a clutch change they are willing to share?

    Also yesterday I was crawling around looking for the free play adjustment and the whole system is hydraulic - so should I conclude that the free play adjustment is on the pedal itself?

    Cheers Terry

  4. #4
    Join Date
    Aug 2006
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    Melbourn(ish)
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    $1600 isnt too bad a clutch replacement done right is a full days work if nothing goes wrong.

    if your doing it yourself at home its easier to pull the engine as you only need a flat area of concrete and an engine crane. (5 blokes can co-ordinate and beam lift the engine if you dont have a crane)

    depending on the miles, if the flywheel is smooth and not showing hotspots or cracks you can skip machining this and the pressure plate is one of those things you can re-use and its my experience that if your pinching pennies that you can generaly get 2 friction plates out of one flywheel/pressure plate combo but the second friction plate wont last as long as the first.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
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  5. #5
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    Thanks for that - I now have to consider my time and the value of the skin on my knuckles etc etc. Thanks - that insight was exactly what I was looking for. Cheers. Terry

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