After they dip the steel into the molten zinc, they bring it out and dip it into some kind of light oil to cool it quickly (that's quenching). Occasionally you'll pick up a freshly galvanised piece to load it and a bit of the oil will run out. I don't suppose it is for any kind of heat treatment of the coating and is probably just so they can handle the pieces without waiting for them to cool and get them out of the way quickly.
The quick cooling of the steel is - anecdotally - what causes warping. I'm no metallurgist though.
Well I finally got around to installing the tacho, boost and egt gauges and couldn't wait to play with the fuel screw. 1/2 turn out saw a considerable improvement in performance so I went a bit more and made it a full turn. Noticeable improvement in pickup and boost will now go up to 13psi without any increase in egt's. Will even accellerate going up a reasonable hill now. Don't think I will bother going down the path of intercooler and turbo upgrade. Still may go to 4.1 diff ratios tho. I think the tacho is pretty accurate, showing about 3000rpm @100K. Will be interesting to see if it affects the fuel economy - I have a big trip on next week, will find out then!
Cheers......Brian
1985 110 V8 County
1998 110 Perentie GS Cargo 6X6 ARN 202516 (Brutus)
Like you say Brian, the shock towers are a rust risk. I galed mine. However they hung them by a bolt hole at the base up side down so at an angle, which meant there was an angled chunk of gal that settled inside at the top where the rubber bush sits.
I had to get it ground down on a lathe.
But not a sign of rust.
L322 tdv8 poverty pack - wow
Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
Perentie 110 wagon ARN 48-699 another project
Track Trailer ARN 200-117
REMLR # 137
Gday,
I just fitted power steering.
Does a Defender steering wheel fit?
Paul.
I broke it.
The electrics are dead.
Quite a productive day, I thought. Job was done really quickly. A matter of seconds.
Now for the non productive part. Fixing it. Could take hours, days, weeks.
L322 tdv8 poverty pack - wow
Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
Perentie 110 wagon ARN 48-699 another project
Track Trailer ARN 200-117
REMLR # 137
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