Er, to me an intank pump looks exactly the same as an out of tank pump. I don't think that the petrol OUTSIDE the pump is used to cool it. If so why put it in a sump where the HOT fuel return from the engine exhausts?If you run the tank below 1/4 full you run the risk of cooking the fuel pump, which being submersible needs the petrol to keep it cool,
It's the petrol INSIDE the pump that cools it.
My understanding is that they were put in tank once the technology became available as
1 they are poor at sucking, so at the bottom of a sump in the tank is ideal. Otherwise they need a "surge tank or an additional pump in tank, all extra cost.
2 they need a constant supply of fuel as the fuel acts as the lubricant. Without fuel they overheat but this is a lot lower than 1/4 tank. Also injected cars hate a moment without fuel.
3 it is quieter in the tank.
4 More recently the regulator is in tank and the pump has to be before it.
5 Packaging underbody becomes much easier without a fuel pump to block the way of the now enormous exhausts.
Regards Philip A



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