Page 1 of 3 123 LastLast
Results 1 to 10 of 22

Thread: Descending Hills - D2 Auto Lockup for braking

  1. #1
    Join Date
    Feb 2011
    Location
    Brunswick, Victoria
    Posts
    3,778
    Total Downloaded
    0

    Descending Hills - D2 Auto Lockup for braking

    Rather than pollute the D3/4/RRS forum with D2 postings, I thought I'd post a snippet from the ZF 4HP_2224 documentation which can be found at

    http://jimsrover.afraid.org/rover/GT...4_Electric.pdf

    When low range is engaged, the torque converter is used to improve the vehicle’s off-road capabilities. One example of this is locking the torque converter at 0% throttle. This improves engine braking while negotiating steep gradients. This feature will be active only while there is no danger of stalling the engine.
    The Auto trans Operation section of RAVE makes the following comment about lock up:
    Torque converter lock-up
    The EAT ECU energises the lock-up solenoid valve to engage the lock-up clutch. Lock-up clutch operation is
    dependent on throttle position, engine speed, operating mode and the range selected on the transfer box.

    Low range
    To enhance off road control, particularly when manoeuvring at low speeds, torque converter lock-up does not occur
    when there is any degree of throttle opening. When the throttle is closed above a preset engine speed, the lock-up
    clutch engages to provide maximum engine braking.
    And the D2 Owners manual gives the following procedure for steep descents:

    Use of engine for braking
    Before descending steep slopes, stop the
    vehicle at least its length before the descent,
    engage LOW range and then select first or
    second gear (’1’ or ’2’ for automatic
    transmission) depending on the severity of the
    incline.

    While descending the slope it should be
    remembered that the engine will provide
    sufficient braking effort to control the rate of
    descent, and that the brakes should not be
    applied.
    This all seems at odds with Pedro's claim that

    Quote Originally Posted by Pedro_The_Swift View Post
    disregarding the HDC for a sec,,
    The D2 has an issue with lack of revs and the Torque Converter,,
    no revs = no lockup = runaway car!
    all can be averted by actually driving the car downhill...
    I'm interested to find out what combination of control settings are required to lock the TC when descending.

    From the Owners Manual description it seems the following are neccessary:
    • No Throttle
    • Low Range
    • 1st or 2nd gear


    I guess a quick play on a hill would answer the question fairly quickly.

    cheers
    Paul

  2. #2
    Join Date
    Apr 2009
    Location
    Sandgate, Brisbane
    Posts
    804
    Total Downloaded
    0
    I use Low First in Manual mode with or without HDC.

    When I first got the car I thought HDC was a crock, until I did the above, now I think it's tops.

    Just need to turn on HDC before heading downhill or it takes a while to come on.

  3. #3
    Join Date
    Feb 2011
    Location
    Brunswick, Victoria
    Posts
    3,778
    Total Downloaded
    0
    Quote Originally Posted by Cannon View Post
    When I first got the car I thought HDC was a crock, until I did the above, now I think it's tops.
    I'm definitely going to experiment with a few different approaches to descending now I have a better idea of how the systems interact. Maximising engine braking by allowing the TC to lock up looks to be a key part of the strategy.

  4. #4
    Join Date
    Mar 2009
    Location
    Port Stephens N.S.W
    Posts
    3,158
    Total Downloaded
    0
    Hi Paul.

    Another opinion .... ?

    In off-road low range crawling/downhill conditions I always put the Auto into Sport mode ... instead of moving the shift points and holding gears longer as it does in high range, Sport mode in low range makes the ZF Auto act like a (clutchless) manual transmission with torque converter lockup in ALL gears ... whatever gear you select is the gear the auto holds .... it will do a very short burst of 1st low as you pull away from a standstill then go straight to the gear you've selected, and will only drop the selected gear if the engine is approaching a stall condition ... so, being that the auto is now locked in 1 gear only, it prevents the runaway thing Pedro was alluding to, because as the (lets say) downhill speed starts to increase, instead of the auto then up-shifting as the ground speed increases and letting the vehicle run away, it holds the gear selected, the rear wheels are now driving the torque converter & gearbox (not the engine), which causes the engine revs to increase, and then the torque converter locks up, loosing the "slip" that causes an un-sport mode selected box to runaway ... you need to give the disco its head and let it start to run, and as the revs rise the torque converter will lockup and haul the ground speed down ... if it's too slow, shift to 2nd ... the torque converter will slip then lockup, hauling down your speed again. You can use this with or without HDC. Your choice. The speed the HDC tries to maintain is dependant on what gear is selected ... lower the gear, the lower the speed it tries to maintain.

    Example - A day out with some other AULRO folks saw us negotiating some steep loose downhill descents. I was in low, sport, 1st gear, and with the torque converter locked up, walked all the way down without touching the brakes ... just using engine compression to slow my descent ... another Td5 Auto D2a infront of me hadn't selected sport mode, but was in low range (Drive?), and all the way down the hill I could see his brake lights going on/off rapidly as he tried to halt his descent (I think he had the stick at D). You could see him slipping & sliding everytime he braked.

    In a manual, for downhill, I'd always select low 1st and use engine braking ... no different to an auto D2 Td5 ... you just have to set it up right and allow the torque converter to lockup. "Drive" is not a good choice, even in sport mode, as the box will hold 4th, and 4th only, or go 1-2-3-4 without sport mode selected, causing a runaway as the torque converter won't lockup until you have achieved way too much ground speed, whereas selecting sport (or at least selecting an appropriate gear like 1st or 2nd) in low range, will cause the torque converter to lockup much sooner and allow engine braking to do the work .... jabbing at the brakes causes the wheels to loose traction and slip ... remember, sport mode makes the box act like a manual gearbox, by holding only the gear you select.

    Go and have a play ... for slow level off-road, try 3rd or 4th low sport. You'll feel it go 1st-4th, then it will stay in 4th, keeping the engine revs low and in the best torque range. Then try a steep hill, with/without sport mode with 1st or 2nd gear selected and give it it's head and you'll feel when the torque converter locks up.
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  5. #5
    Join Date
    Feb 2011
    Location
    Brunswick, Victoria
    Posts
    3,778
    Total Downloaded
    0
    Hi Kev,

    I think we might be talking the about same thing

    The mode button selects Sport in high range and Manual in Low Range. Manual holds the selected gear unless the engine is at risk of stalling, but the Torque Convertor only locks up with 0% throttle input (See the paste from RAVE regarding low range in my first post). This sounds like what you were doing on your day out.

    Manual mode
    Manual mode is selected by pressing the mode button whenever low range is selected. With manual mode selected a dashboard lamp will illuminate the letter ‘M’. The transmission will function in a similar way to a manual gearbox. In this condition the transmission will change into the selected gear as soon as possible, and then remain in that gear at all speeds, changing down only to prevent engine stall. For example, if the selector position is in “3” while driving in normal modes, gears 1,2 and 3 will be available However, in manual mode, if position “3” is selected, the transmission will select 3rd gear very shortly after pulling away from rest.

    This mode is designed to give improved off road performance, and kickdown is disabled in this mode.
    BTW You can check the state of the Torque Convertor with your Nanocom if it has the AutoBox Module. AutoBox > General Inputs > "Solenoid Valve 3" shows the state of the valve which controls Torque Convertor lock up. It will show "Off" when the TC is unlocked.

    cheers
    Paul

  6. #6
    Join Date
    Feb 2009
    Location
    Newborough, VIC
    Posts
    1,540
    Total Downloaded
    67.72 MB
    Quote Originally Posted by Fluids View Post
    Hi Paul.

    Another opinion .... ?

    In off-road low range crawling/downhill conditions I always put the Auto into Sport mode ... instead of moving the shift points and holding gears longer as it does in high range, Sport mode in low range makes the ZF Auto act like a (clutchless) manual transmission with torque converter lockup in ALL gears ... whatever gear you select is the gear the auto holds .... it will do a very short burst of 1st low as you pull away from a standstill then go straight to the gear you've selected, and will only drop the selected gear if the engine is approaching a stall condition ... so, being that the auto is now locked in 1 gear only, it prevents the runaway thing Pedro was alluding to, because as the (lets say) downhill speed starts to increase, instead of the auto then up-shifting as the ground speed increases and letting the vehicle run away, it holds the gear selected, the rear wheels are now driving the torque converter & gearbox (not the engine), which causes the engine revs to increase, and then the torque converter locks up, loosing the "slip" that causes an un-sport mode selected box to runaway ... you need to give the disco its head and let it start to run, and as the revs rise the torque converter will lockup and haul the ground speed down ... if it's too slow, shift to 2nd ... the torque converter will slip then lockup, hauling down your speed again. You can use this with or without HDC. Your choice. The speed the HDC tries to maintain is dependant on what gear is selected ... lower the gear, the lower the speed it tries to maintain.

    Example - A day out with some other AULRO folks saw us negotiating some steep loose downhill descents. I was in low, sport, 1st gear, and with the torque converter locked up, walked all the way down without touching the brakes ... just using engine compression to slow my descent ... another Td5 Auto D2a infront of me hadn't selected sport mode, but was in low range (Drive?), and all the way down the hill I could see his brake lights going on/off rapidly as he tried to halt his descent (I think he had the stick at D). You could see him slipping & sliding everytime he braked.

    In a manual, for downhill, I'd always select low 1st and use engine braking ... no different to an auto D2 Td5 ... you just have to set it up right and allow the torque converter to lockup. "Drive" is not a good choice, even in sport mode, as the box will hold 4th, and 4th only, or go 1-2-3-4 without sport mode selected, causing a runaway as the torque converter won't lockup until you have achieved way too much ground speed, whereas selecting sport (or at least selecting an appropriate gear like 1st or 2nd) in low range, will cause the torque converter to lockup much sooner and allow engine braking to do the work .... jabbing at the brakes causes the wheels to loose traction and slip ... remember, sport mode makes the box act like a manual gearbox, by holding only the gear you select.

    Go and have a play ... for slow level off-road, try 3rd or 4th low sport. You'll feel it go 1st-4th, then it will stay in 4th, keeping the engine revs low and in the best torque range. Then try a steep hill, with/without sport mode with 1st or 2nd gear selected and give it it's head and you'll feel when the torque converter locks up.
    This method works surprisingly well with the V8 also.
    2002 D2 4.6L V8 Auto SLS+2" ACE CDL Truetrac(F) Nanocom(V8 only)

  7. #7
    Join Date
    Oct 2008
    Location
    Heart in the Deep Nth of FNQ,Body in the Deep Nth of Brisneyland
    Posts
    1,623
    Total Downloaded
    0
    G'Day.
    What Fluids said^!
    I've used HDC about 3 times since I bought the car, mainly to test the operation. I only have ATRs on and exclusively use 1st low Man mode. I haven't checked the operation on a nanocom, but if I can get bruised by my seatbelt on a downhill, I'm quietly confident the system is operating as above ; )
    Downhill control was the big question mark in my mind when I opted to purchase the auto (I couldn't find a manual at the time). I was pleasantly surprised!
    I only use HDC on very slippery, steep clay descents.
    Cheers, Dave.

  8. #8
    Join Date
    Jan 1970
    Location
    Melbourne, Australia
    Posts
    738
    Total Downloaded
    0
    "The speed the HDC tries to maintain is dependant on what gear is selected ... lower the gear, the lower the speed it tries to maintain."

    Hi Fluids,

    I was under the impression that HDC will limit vehicle speed to around 7.5 kmh irrespective of what gear you are in. Way too fast but, that's another debate!

    Adjustable HDC only became available on the D3 and works much better (is slower) than on a D2.

    Cheers,

    Franz

  9. #9
    Join Date
    Mar 2009
    Location
    Port Stephens N.S.W
    Posts
    3,158
    Total Downloaded
    0
    Hi Franz. I run up to a local lookout every 4-6 weeks, and do a downhill run in low range with HDC to cycle the ABS ... I've noted that the downhill speed the HDC maintains seems dependant on the gear selected ....

    ... placebo effect ? ... maybe ... I'll take closer notice next time I do a run.
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  10. #10
    Join Date
    Feb 2011
    Location
    Brunswick, Victoria
    Posts
    3,778
    Total Downloaded
    0
    Hi Franz,

    The speed is gear dependent and differs for manual and autobox cars. There is also a reduced speed mode if "rough terrain or sharp bends" are encountered.

    For the Auto the minimum target speeds are:
    1. 7.0 km/h
    2. 7.0 km/h
    3. 12.0 km/h (reduced 9.6km/h)
    4. 12.0 km/h (reduced 9.6km/h)



    The target speed of the HDC is controlled by the accelerator and can be increased to 50km/h before HDC cuts out. The idea is that when you are climbing hills or driving on the flat the target speed is always higher than the road speed so HDC doesn't activate the brakes until you lift off the accelerator. According to the literature the higher the difference between road speed and target speed the gentler the brake application, so if you are driving at 40km and lift of the accelerator HDC will gently slow the car towards the target speed (12km/h) with brake applications becoming stronger as target speed is approached. Obviously you can't adjust target speed lower than 7.0km/h.

    Lock Up Tests

    I've done couple of runs down the local "hill" (back streets running from Melville Rd towards Moonee Ponds creek) which clearly wasn't steep enough to really test the limits of engine braking.

    What I did was start at the top of the street after selecting low range and 1. I quickly discovered that the D2 went very, very slowly, traveling at about 3-4km/h, and that the street wasn't nearly as quiet as I'd thought.

    The only occasion the Torque Convertor locked up was when I lifted off after accelerating to get out of the way of cars coming down behind me. The D2 would happily crawl along without the converter locked, so it seems likely that the auto box programming only locks the convertor when additional engine braking is required.

    This screen capture shows the AutoBox output in low range 1st. You can see the TC (solenoid valve 3) lock briefly a couple times:

    [ame=http://www.youtube.com/watch?v=fi1BLOMEU7o]Nanocom AutoBox LR1 - YouTube[/ame]

    Second Run - HDC and Drive

    I did a second pass on the hill using Low Range, Drive and HDC. The result was the usual whirr and grind that we all know and, perhaps, love. Speed was significantly higher - around 7km/h - and the auto shifted up from first to second. I didn't need to use the accelerator on this run, and there was no evidence of TC lockup.

    [ame=http://www.youtube.com/watch?v=x1RhapRNZts]Nanocom Autobox HDC Drive - YouTube[/ame]

    cheers
    Paul

Page 1 of 3 123 LastLast

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!