This is only the case for fitting a D2a intercooler to a D2 in standard trim.
While the D2a has slightly larger intercooler than an early D2, a larger cooler WITH a chip will make a huge difference to either model. But you dont just throw in a bigger cooler. Increase in boost is required to get the best from such an upgrade.
If you are upgrading the map via chip or remap fit an EGT/ Pyrometer at the same time as an absolute minimum. Chip, EGT and Intercooler is the smart and superior package.
Do not believe any stories of retaining factory EGT's, no matter who is selling you the upgrade. If you regularly "use" all the performance of the chip you will regularly exceed healthy EGT's in some circumstances and prolonged high EGT's will terminate your turbo, head......motor, at best shorten its life considerably.
If you believe the intercooler fails the cost benefit analysis i respectfully suggest you abandon the idea of an ECU remap all together. Your mechanic is a womble.
My Intercooler from TD5 Alive and boost box has shaved up to 150 degrees from EGT's in most circumstances and is the best addition to the chip. It makes the power useable at the upper end of the driving range (why the chip was done) instead of the EGT alarm going off every time I overtake with a good load on.
IMO never fit a chip to TD5 without the intercooler upgrade.
Plenty of posts on here about this subject. Here is some info to get you started
TD5 Alive I.C
cheers
Bookmarks