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Thread: Solving the 16mm to 10mm hose issue

  1. #1
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    Solving the 16mm to 10mm hose issue

    With the exhaust gas heater on the D2a the hose changes from 16mm at the engine outlet to 12mm on the heater inlet; with 10mm both ends at the heater outlet and the header tank.So, when the egr heater is removed, how have people connected the hose from the engine back to the header, so it's reliable? eg What parts etc did you use? I used a 16mm hose and put a 10mm sleeve onto the radiator header, but want to see if there is a better (ie more reliable) solution.

  2. #2
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    16mm is 5/8, 10mm is 3/8. You'll get a reducing nipple in brass from pirtek etc for this.

  3. #3
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    I suspect Its that joint between the two hoses on mine that's drawing air not my system - will have a look in pirtek for that reducing piece...

  4. #4
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    my repco store has brass fittings
    "How long since you've visited The Good Oil?"

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  5. #5
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    Reduction hose joiner (5/8" to 3/8" )

    Thanks to all who replied - didn't even think about hydraulic fittings for the water pipe. Chased up with my brother in law, who runs a hydraulic business. He supplied a brass 10mm barb with a male thread and a brass 16mm barb with corresponding female thread, as this is what his supplier could provide. Much thanks to him for the quick supply of these goodies. Some loctite pipe sealant on the thread section and the adaptor is ready for installation. Just need to ensure that the weight of the adaptor is supported by something other than the radiator header nipple, so that there isn't too much strain on the plastic.

    It appears that IFS (see online catalogue at Welcome To Industrial Fittings Sales) also sells a brass barb adaptor 07P07R 1006 (3/8" to 5/8") (P7R reducing hose joiner), which would be a bit lighter than the config that I have.

    There is also a 16mm to 10mm brass adaptor available on ebay.co.uk for about 7 pounds, including freight (royal mail). Venair Silicone Hose World (16mm-10mm-BRASS-BARBED-Fuel-Hose-Joiner).

  6. #6
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    A piece of scrap brass and ten minutes on the lathe
    URSUSMAJOR

  7. #7
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    What lathe ???

    Quote Originally Posted by Brian Hjelm View Post
    A piece of scrap brass and ten minutes on the lathe
    Brian, no problems if you have a lathe mate!!!! But, it's true that you can quickly machine one up (just spend $$$$$ on the lathe, or $10 to get a fitting).

  8. #8
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    If you are serious about maintaining/modifying/restoring old vehicles you need a lathe at least 40" between centres preferably more, a decent MT3 pedestal drill, a small high speed drill press, some sort of heating and cutting gear, welding equipment, a decent hydraulic press, several bench grinders and linishers as a minimum. Add the usual hand, power, air tools and you are on your way. A universal milling machine with motorised overarm and vertical head is nice to have but not essential.
    URSUSMAJOR

  9. #9
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    That's a reasonable setup

    First of all apologies- you were answering the question I posed; I was thinking of off the shelf, rather than hand crafted. When lathing this , do you do the hole first or last? I have limited lathe experience. By the sound of things, you have a reasonable workshop- the bloke down the road with 3 Model Ts doesn't have as much as you describe!! And he has what I call old cars.

  10. #10
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    Quote Originally Posted by bsperka View Post
    First of all apologies- you were answering the question I posed; I was thinking of off the shelf, rather than hand crafted. When lathing this , do you do the hole first or last? I have limited lathe experience. By the sound of things, you have a reasonable workshop- the bloke down the road with 3 Model Ts doesn't have as much as you describe!! And he has what I call old cars.
    A piece of round or hex bar held in a three jaw chuck, turn down one diameter then turn the piece around and turn down the other. The hole can be drilled anytime.

    As to workshop equipment, if you don't have at least what I listed above, then you will be paying someone to do work, or relying on help from others.
    URSUSMAJOR

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