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Thread: Acoustic Cover on TD5 engine...is it needed?

  1. #21
    Join Date
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    Mine has been off since purchasing my vehicle (a year and a half ago) due to the nut on the fuel cooler breaking off. I recently bought a Nutsert took and some M8 nutserts and intend to refit it soon purely for neatness looks in the engine bay.

    EDIT: fitted the new nutsert in - total cost $40.50 ($40.00 for the nutsert rivet tool and $0.50 for the M8 nutsert). Had to drill the hole out a further 0.5mm to fit it in. Engine cover is now back on.

  2. #22
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    Brunswick, Victoria
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    Quote Originally Posted by twr7cx View Post
    Mine has been off since purchasing my vehicle (a year and a half ago) due to the nut on the fuel cooler breaking off. I recently bought a Nutsert took and some M8 nutserts and intend to refit it soon purely for neatness looks in the engine bay.

    EDIT: fitted the new nutsert in - total cost $40.50 ($40.00 for the nutsert rivet tool and $0.50 for the M8 nutsert). Had to drill the hole out a further 0.5mm to fit it in. Engine cover is now back on.
    Pretty sure the nut on the fuel cooler bracket is a cage nut that pushes into a square cut out. It is on the pre-facelift d2's anyway.

    Checked microcat and it's the same across the range - M8 cage nut, PYH100400.

    cheers
    Paul

  3. #23
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    Jun 2009
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    Quote Originally Posted by OffTrack View Post
    Pretty sure the nut on the fuel cooler bracket is a cage nut that pushes into a square cut out. It is on the pre-facelift d2's anyway.

    Checked microcat and it's the same across the range - M8 cage nut, PYH100400.

    cheers
    Paul
    Same part number I used Paul.

  4. #24
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    Quote Originally Posted by OffTrack View Post
    Pretty sure the nut on the fuel cooler bracket is a cage nut that pushes into a square cut out. It is on the pre-facelift d2's anyway.
    Probably. My nut broke off along with the retaining piece. I assumed it was welded on or something. Either way fitting a nutsert has solved the issue with no negative side effects.

  5. #25
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    Feb 2011
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    The cage nuts just clip in the hole and on occasion pop out.

    At least the nutserts mean you won't have that particular problem again.

  6. #26
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    Quote Originally Posted by OffTrack View Post
    The cage nuts just clip in the hole and on occasion pop out.
    Ah ok, I didn't realise that. I thought as the cage had broken it meant that I would have to have it rewelded or so and I wasn't keen to remove the part.
    Justin Cooper actually suggested to me to use the nutsert, so perhaps he's also not aware that a new cage nut can just be popped in.

  7. #27
    kenworth108 Guest
    Quote Originally Posted by OffTrack View Post
    Pretty sure the nut on the fuel cooler bracket is a cage nut that pushes into a square cut out. It is on the pre-facelift d2's anyway.

    Checked microcat and it's the same across the range - M8 cage nut, PYH100400.

    cheers
    Paul
    nuh u dont need it

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