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Thread: Blown transmission hose

  1. #1
    Join Date
    Nov 2012
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    Western Australia
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    Angry Blown transmission hose

    Yesterday hubby and I did a bush mechanic repair on a blown trans hose that our mechanic had not clamped or crimped after our tranny service last year. Amazing how you can put together a repair kit from household items sourced from a local general store! We were in an isolated area without phone reception (luckily for our mechanic!) we had fluid on board & replaced about 3 liters of fluid & rue clamped with hose clamp & managed to get back home with slipping and no gears at times! Would any permanent damage have occurred from this and can we just get away with replacing lost fluids and maybe another filter change? Hubby said that when he was topping up dark fluid coming out not red and the car indrivable now. Disco Tdi 5 1999 model. Reluctant to use this mechanic again!

  2. #2
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    Dark fluid is a good indication that you have "burnt" the oil due to overheating. Permanent damage may have been caused.
    Are you certain that the mechanic changed the hose? The tranny hoses are prone to failure at the crimp points. If you had just a service performed I would doubt the hoses would have been changed.

  3. #3
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    Yes this has happened to me out of the blue as well, so it may not be the mechanics fault. If you drove with low ATF levels you may have noticed the ATF temperature light on the dash illuminate. Almost certainly, just topping up the ATF (a very difficult task lying on your back in red dirt) would not have filled it adequately, hence the reason for the car driving abnormally. Under those circumstances the ATF may have cooked and turned black.
    Now you need to have the ATF drained and replaced, and keep your fingers crossed.
    After this happened to me I fitted a dip stick and top filler.

  4. #4
    discolaw Guest
    After this happened to me I fitted a dip stick and top filler.[/QUOTE]

    Probably my ignorance but I've never heard about anyone doing that before. How were you able to fit a dipstick and a "top filler" to the auto tranny in a D2 and was it a DIY. Mine just has the normal drain & filler plugs and I often worry about whether I properly filled it.

  5. #5
    Join Date
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    Fit a sump of a disco 1

  6. #6
    Join Date
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    Thanks for your input! Have been making lots of phone calls to tranny techs and am a little reassured by the fact that there is no debris in the filter or pan but as no one is available locally to check the system properly or scan the computer I now face having to transport Dora almost 150kms to get it looked at! Also have had a 3 amigo issue for a few months now so glad to hear that I'm not the only one in the world with this issue! However due to the fact that no one around here has the proper scanning equipment to check the computer that went onto the back burner! How much are electronics involved in transmission function? Would an electronic issue contribute to my problems?

  7. #7
    Join Date
    Oct 2011
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    Quote Originally Posted by Roberto View Post
    Yes this has happened to me out of the blue as well, so it may not be the mechanics fault. If you drove with low ATF levels you may have noticed the ATF temperature light on the dash illuminate. Almost certainly, just topping up the ATF (a very difficult task lying on your back in red dirt) would not have filled it adequately, hence the reason for the car driving abnormally. Under those circumstances the ATF may have cooked and turned black.
    Now you need to have the ATF drained and replaced, and keep your fingers crossed.
    After this happened to me I fitted a dip stick and top filler.
    Question
    Have just been talking to my local Auto Trans expert (and he is good), and was asked the question which dipstick/filler would be used when converting a D2a auto trans sump to a D1 to provide a dipstick and easier ATF filling? Apparently there are 2 or 3 different versions? and some or all might need some re-routing to be able to be fitted in. Anyone?

    As an aside, a new sump might also provide a solution (ie alternative location to the already welded in nut) for my "exposed" ATF temp sensor problem, which to work needs to be inserted so it picks up at the bottom of the sump to give accurate readings.
    I have the Melbourne based Autron Triple AFT temp, engine oil pressure and Amps gauge and the Autron version ATF sensor, unlike the VDO, is quite long and sticks out quite a bit (see pics), leaving it exposed to potential breakages.
    One option under consideration is a mini sump protector of some kind, but I haven't started researching auto trans sump protectors yet.
    Alternatively, apparently I can use a VDO sensor and have the Autron gauge re-calibrated, but from Perth that's probably more of a pain than changing the sump - plus if we can get some good info on the sump/filler conversion option/s, it might help other members here.
    Cheers Gavin
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  8. #8
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    AUTO TRANNY

    How come your sump is not covered in a film of oil?

  9. #9
    Join Date
    Oct 2011
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    Quote Originally Posted by worane View Post
    How come your sump is not covered in a film of oil?
    Because I had just got back from a Moore River trip with AULRO, the last 20 km of which was travelling down a sandy wet river with water mainly at axle centre height - brilliant!!

    Plus have just replaced my engine, all new hoses and whatever else you can think of with respect to the mods in my signature.
    Last edited by gavinwibrow; 7th February 2013 at 10:34 PM. Reason: Addn info
    D4 MY16 TDV6 - Cambo towing magic, Traxide Batteries, X Lifter, GAP ID Tool, Snorkel, Mitch Hitch, Clearview Mirrors, F&R Dashcams, CB
    RRC MY95 LSE Vogue Softdash "Bessie" with MY99 TD5 and 4HP24 transplants
    SADLY SOLD MY04 D2a TD5 auto and MY10 D4 2.7 both with lots of goodies

  10. #10
    Join Date
    Feb 2010
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    On the Murray at Echuca
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    I had the sump from a D1 fitted by Ray of Canberra Motor Works. This has the dip stick tube on it and fits perfectly into the D2.

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