It's a bit of a puzzle. Obviously if the modulator or hoses to the actuator failed you'd be seeing overboot so that eliminates them as suspects. I haven't had the "pleasure" of dealing with a wastegate sticking open, but you'd have to think that it would be slow to pick up boost, so it would be worth investigating. You'd also expect to get a bit of a whistle under boost if there were hoses leaking.
The 55-60 degree IAT is a bit of a concern. Unless it was 40°C or more when you were testing that looks like the intercooler isn't working efficiently. The only time I saw 60+ IAT on the weekend was on a reasonably steep climb (Girvans Cutting on the Calder heading south from the Castlemaine turnoff for those who know the area) where the engine was sitting on 14psi boost at 110kmh for well over a minute. Ambient temps were mid-high 20's. Even that kind of performance has got me looking at a bigger intercooler.
I think of two ways for the intercooler to not be dropping the temp sufficiently. There might be more. First is a clogged intercooler which would restrict flow and mean the intake air wouldn't be cooled as much as with a clean intercooler.
The other possibility is that there is a air leak on the outlet side of the intercooler which could result in a larger volume of air passing through the cooler and less temp drop. But really that is just guess work based on the observed temps and pressures.
Perhaps have a look at what the IAT was doing on your D2 on the run you mentioned. That should give you a decent reference point to compare with, and certainly a better one than my d2.
cheers
Paul

