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Thread: Brake Master Cylinder - repair/rebuild vs replace?

  1. #1
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    Question Brake Master Cylinder - repair/rebuild vs replace?

    I realise that if the cylinder is pitted, then it has to be replaced, but in the case of the piston and cylinder being fine, has anyone had success in rebuilding their brake master cylinder using one of the overhaul/repair kits:



    rather than completely replacing the unit with a new one:


  2. #2
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    I removed the master cylinder this afternoon. The rebuild/overhaul kit is quiet misleading as really all it does is replace the exterior seals, nothing inside the cylinder is replaced.

    The kit is 1/3rd of the price of a replacement master cylinder, might be worth it if you have a minor leak from your reservoir, but if those seals have gone, my guess is that the internal seals are probably not too far behind!

  3. #3
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    I sleeved the cylinder in mine with a stainless one a year or more ago now and no probs.

    Cheers

  4. #4
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    Quote Originally Posted by ozscott View Post
    I sleeved the cylinder in mine with a stainless one a year or more ago now and no probs.
    DIY or did you take it somewhere to be done?

    From past experience in dealing with ABS the labour charges cost almost as much as the $170.00 I just paid for a whole new master cylinder.

  5. #5
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    Scott, I just replace with a new one, as you have seen they aren't expensive.

    Sleeving them is almost as expensive in my opinion, and nowhere near the warranty provided.

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  6. #6
    schuy1 Guest
    Unless the brake cyl is rare or of vintage origin it is better to replace with new part. So much less mucking around

    Cheers Scott

  7. #7
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    Quote Originally Posted by twr7cx View Post

    The kit is 1/3rd of the price of a replacement master cylinder, might be worth it if you have a minor leak from your reservoir, but if those seals have gone, my guess is that the internal seals are probably not too far behind!
    I put new seals between the reservoir and cylinder on my Rangie about 6 or 7 years ago. No dramas with the master cylinder in that time.

  8. #8
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    Machine shop. Cost was about 200 with Labour to R&R plus do new fluid and bleed. If the original is mild steel I suppose the stainless insert is going to outlast it by miles.

    Cheers

  9. #9
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    Quote Originally Posted by BigJon View Post
    I put new seals between the reservoir and cylinder on my Rangie about 6 or 7 years ago. No dramas with the master cylinder in that time.
    Fair enough, but the internal seals are probably the most important ones as they're whats pushing the fluid into the lines and they're the ones that aren't possible to check their condition via observation. Personally I don't think it's worth the risk. It's like changing a light globe, always do in pairs as generally the partner globe blows not long afterwards, or replacing coolant hoses I always do the lot as the rubber generally ages and perishes at the same time (unless there has been a factor causing undue wear and tear such as rubbing).

  10. #10
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    2.5 years and 75,000 and master is shagged....

    Cheers

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