Sorry to re-boot this, but with the long weekend coming up (in WA), I thought I'd start doing some work on chasing this issue down - or at least providing info for the workshop to warrant the pump.
One question that keeps nagging me, if it were an electrical issue, would it be unreasonable to think the problem would be there all the time, rather than when the tank gets down to 1/4?
Similarly, wouldn't a physical blockage of the screen/intake (as Ian experienced), be present whether I had 135 litres in or 13 litres.
1/4 tank is the point when the issue becomes apparent - from there up to full, there is no cavitation and no dip & recover of the revs after starting (as mentioned, this is exacerbated by high ambient temps). I have no idea what 1/4 relates to in litres in the Long Ranger as the gauge reads "full" for 400kms before moving 
Of course there is the possibility I have received two dud pumps in a row - but in reality how likely is that?
Cheers
Mike
'00 D2 Td5 'Alice'
'03 V6 Freelander 'Phoebe'
'04 Td4 Freelander 'Harry'
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