Geez there seems to be some confusion in this post.
Firstly the BATTERY is in the boot, so the wire gauge is related to the maximum input the second battery will get from the alternator when it is flat and the alternator is charging away at full noise trying to charge it. The wire gauge may affect the voltage into the second battery and therefore its recovery time.
I this case the draw of the accessories is less/not relevant.
Second the chassis is not the best place to earth to , as the earth points and the starting battery are usually earthed to the body, not directly to the chassis. Bodies are rubber mounted and the only link is often corroded body mount bolts. AFAIR the poster has not said what car but if a D2 it is a welded structure, there will be earth points all over the place, and IMHO a complete earth link is not needed, although if you have a 2B&S input it may be desirable to have a direct earth connection.
If your controller light is on, there is a fair degree of certainty that the second battery is being charged.
What led you to believe that it wasn't?
Regards Philip A


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