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Thread: Sealing the lower windshield cowl

  1. #1
    Chrisinhouston Guest

    Sealing the lower windshield cowl

    I had my windshield replaced last year by 2 rather incompetent glass repairmen. They damaged the side A pillar covers and unfortunately my insurance while paying for a new windshield does not cover trim parts. I was able to refit the trim covers and secure them with some adhesive but I just noticed the lower cowl (the large black plastic trim where the wipers come through) has a crack above the glove box area. I learned at some LR forums that there is a fresh air plenum just underneath and I am now getting some water in my glove box and on the floor after heavy rain. I also noticed that the rubber seal where the plastic trim fits up to the glass has a gap.

    Here in the USA, the plastic part is over $280! I'm thinking about removing the trim, caulking the crack area with silicone and then applying a bead along the rubber trim to adhere it to the glass.

    I've long since given up on trying to figure out what LR Discovery engineers were thinking on some of the design features.

  2. #2
    Join Date
    Sep 2009
    Location
    Brisbane
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    ummm

    We buy parts from the USA as they are cheaper than here... If it's cracked, chances are the plastic grill is rotten, so patching it is a temporary repair and looks daggy/ bad.. Miami British has a fibreglass replacement, rather than plastic. Now if someone could design it to be two piece, like my Honda's cover....

  3. #3
    Join Date
    Jan 1970
    Location
    Wantirna South, Vic
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    I removed the plastic shield that the wiper shafts goes through, then cut a piece of plastic about 75mm longer each side than the plenum. Shaped it so that it would not rub on the shield. Used black silicon to attach it above the intake plenum, so that water running down the windscreen hits it and runs off well away from the plenum. Also took the time to increase the size of the lip at the bottom and sides of the plenum. I have been through some extremely heavy rain, and had not leakage at all. Also, make sure that the drain holes for that tray are clear.
    Regards, Will

    Stornoway Grey '09 D3 TDV6 SE, 2015 TERRITORY Engine at 348k
    LLAMS, FYRLYTS, OL D4 Bar
    Safari Snorkel, D4 hitch, ARB CKMA12

  4. #4
    Join Date
    Feb 2011
    Location
    Brunswick, Victoria
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    The leak into the glovebox and floor tends to be due to water getting past the seal between the body and intake rather than from water running into the intake itself. I loosened of the nuts holding the intake and squeezed some sikaflex into the gap and retightened the nuts. It seemed to do the trick.

    cheers
    Paul

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