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Thread: Auto cooler and oil hose for d2 td5

  1. #1
    adam mann Guest

    Auto cooler and oil hose for d2 td5

    Hi guys , just wanting to know if anyone has cut and flared the auto trans lines right under the gear box and just ran oil hose to and external after market trans cooler. Just wondering if the pressure would be to much for it? Cheers.

  2. #2
    Join Date
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    jimboomba
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    just completed installing a oil cooler with fan on the sls air compressor bracket.cut outlet pipe(lower pipe) between pipe secure brackets ,installed hoses with 2 clamps on each end.rubber hoses sleeved with pirtek insulation tubing. used compressor power supply wires for fan. removed compressor relay and used it to power up fan via a s/w.

  3. #3
    Join Date
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    pics?
    D4 MY16 TDV6 - Cambo towing magic, Traxide Batteries, X Lifter, GAP ID Tool, Snorkel, Mitch Hitch, Clearview Mirrors, F&R Dashcams, CB
    RRC MY95 LSE Vogue Softdash "Bessie" with MY99 TD5 and 4HP24 transplants
    SADLY SOLD MY04 D2a TD5 auto and MY10 D4 2.7 both with lots of goodies

  4. #4
    Join Date
    Apr 2012
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    jimboomba
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    cut the pipe to the oil cooler & installed external oil cooler with 7' fan under passenger floor. (mounted on suspension air compressor bracket) air susp. removed.used 1/2' transmission hose from pirtek with good quality hose clamps, no flares.oil is low press.used 1/2' copper plumbing pipe( from bunnings) easy to bend to shape required.oil cooler is a ford falcon a/c evaporator, pipe size 5/8' in 1/2' out. tm-4 temp gauge from british off road( forest glenn)
    clamped to transmission oil outlet pipe to moniter temp.transmission temp under load( towing 2.9 ton jayco) runs 10 degrees cooler. now to wait for summer??

  5. #5
    Join Date
    Apr 2012
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    jimboomba
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    opps..forgot about the last post!!! currently in kurri kurri nsw .cold & windy!!!

  6. #6
    Join Date
    Jan 1970
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    I spent a bit of time and a lot of money with auto transmissions specialists setting up an ATF cooler with flared fittings. It was a lot of money because it kept failing. You need to use an ATF cooler that will take the higher pressures that ZF transmissions generate in comparison to most other transmissions, about 120psi or similar. You will also need to use proper multibarb pressure fittings such as those from Pirtek, as just flaring the pipes and using hoseclamps doesn't leave a reliable solution.

    I placed my additional cooler right up behind the grill and the ATF passes through the factory ATF cooler and the aftermarket one.
    Cheers
    Slunnie


    ~ Discovery II Td5 ~ Discovery 3dr V8 ~ Series IIa 6cyl ute ~ Series II V8 ute ~

  7. #7
    Join Date
    Apr 2012
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    thanks for the heads up on the 120 psi press. in the cooler lines. i'll keep an eye on the clamped hoses . no sign of any oil leaks.the pirtek hose i used is hi press.

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