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Thread: D2 td5 poor start and low power on hills

  1. #1
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    D2 td5 poor start and low power on hills

    Hi to everyone.
    Im new to this forum, bought 2000 d2 td5 es not long time ago and struggling with it now.
    Let me start from the beginning to narrow down possible causes.
    When i bought the car it started fine and drove fine. Had strong start as soon i turned the key. Engine was pulling fine with city speeds. No warning lights. No smoke.
    After using it for a while i noticed fuel consumption was off the roof. About 20 per 100 in city. Driving style is not hard. Not towing. Empty vehicle with me and my partner.
    Found engine oil level too high and smell of diesel. Changed injector copper washers and o-rings.
    Then it all started.
    It starts as soon i turn the key and stays running. Just starting is very poor/weak. If engine is warm it starts better a bit. Kind of like misfiring but not at the same time. Like not enough fuel and whole car is shaking a bit. It stays like this couple of seconds and then pics up normal engine ticking over speed.
    I thought i did something wrong while changing the washers and seals and i changed them again. Everything was done properly. I didn't see any visible cracks in injector holes. Also changed injector harness this time.
    So far seems like engine oil level is the same. Still checking every now and then to confirm. Also fuel consumption dropped to 12 on mixed driving. Most of it was on highway.
    Next step. Connected T4 and got some decent codes finally. Codes were ambient pressure circuit fault, air flow circuit fault, faults with driver demand, injector 1,2,3 short circuit and injector 5 open circuit. I checked wiring from maf and ambient air pressure sensor till ecu and no faults found with them. Found oil contamination in red ecu connector. Cleaned it all up with connector cleaner. Ecu inside is oil free. Also checked low side fuel pressure which is over 4 bars. I swapped maf sensor with known good one.
    Been driving after all this couple of hundred km. checked today again. Only fault is logged for driver demand. I do get every now and then no response from throttle after start up. This is my next step to check wiring and most likely pedal sensor plays up. Anyways i don't think it will affect starting.
    Other issue is low power on hills. It has good pull in the city. Between 70-90 it is quite gutless. Going up the hill 90km it starts dropping. Pressing more throttle does not change much. Pressing more kicks down the gear and screams but no go. Speed down to 70. I thought torque converter or gearbox. Did stall test and get just about under 2600 rpm which indicates engine performance problems.
    Are these two related i don't know but it seems so. I will change gearbox filter and oil to avoid this simple thing.
    Removed turbo vacuum control valve and connected turbo straight to metal pipe as defenders. New control valve waiting for fitment. Found also a bit too big play from turbo turbines. Still makes no sense it has pull on low speeds and not much inbetween. Over 90 it kind of starts going again.
    I have also done full service with all filters. Fuel filter is not genuine but do not think that is the issue as fuel pressure is all good. Service was done first thing when i bought it and car did not play up after that.

    Sorry for so long text, just tried to narrow down many possible common problems i am aware of.
    If you have any good ideas i might try i would really appreciate.
    I have some live readings of sensors and injectors not sure what they must be though. Injectors are between -1 and +3. Every now and then jumping +4 or +5.

    Love the car but giving me headache

    Cheers,
    Ermo

  2. #2
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    Hi Ermo, big first post and well done do far in your persisting!

    Have you checked that you are actually getting boost pressure ?

    Eg check the wastegate moves freely when disconnected from the actuatôr, then test the wastegate actuator does it's job when some air pressure is applied through the small hose - I use a bike pump.

    Try adjusting the wastegate up then.

    Also checked the turbo hoses ?
    Cheers

    Simon
    2003 D2a TD5, ACE, SLS, Vienna Green.

  3. #3
    Southern Cross Guest
    Im new here too and learning about LDs foibles. Just a thought, could there be water contamination or partial blockage in the fuel pump? Also i have read here on this site that there have be known instances where rubber has delaminated from inside the rubber hose section of the air intake tract. This causes a number of erratic running issues.
    I will follow this thread as part of my ongoing education of British techknowledge. The phrase " Best of British Luck" comes to mind.
    I hope you resolve these issues without further frustrations.
    Cheers

  4. #4
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    Hi, beside the above inputs, based on those fault codes, i think that the injector faults were due to the injector loom which now it's fixed, the MAF as well, those balances between +/- 5 are good enough, check fuse F2 in engine bay fusebox to rule it out, if this is checked and ok what you didnt do and can cause those running issues is the AAP sensor(in the airbox) as you've got that ambient pressure fault code as well...get hold of a known good one if you can cos new for your engine is friggin expensive.. or check live readings if you have access to tester, it must read around 100kPa(actually the real ambient pressure where you are) and drop max 2-3 units under hard throttle, ine of the symptoms of this sensor is "altitude compensation inoperative" (speaking about hills)... replace the depression controll valve(crankcase breather/manifold pressure valve...how ever it sounds better for you) if you know it's old... this one can mix up things too

    do you still have EGR?... anyway clean the MAP/IAT sensor on the inlet manifold, this one can make you trouble as well, live readings can reveal things on this too

    a live reading about the fuel temp would be good cos fuel temp sensor fault can give you big consumption and bad starting and it has no warning... or simply replace it cos this one is cheap, the same with the engine coolant temp sensor, which can make trouble as well if it has low readings, the gauge will go to the middle when the reading from this sensor is 70*C and stay there untill 120*C so if this sensor has low reading will affect consumption, i saw cases when aftermarket ECT sensor made trouble as it gave lower readings that the real temp and the engine management increased fueling even though the engine temp was normal

    enough for now IMO
    Discovery Td5 (2000), manual, tuned

  5. #5
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    I still have egr fitted. Have had thoughts of removing it, not sure how big difference it might give.
    I haven't checked wastegate and have not adjusted it. Have to find some information how this adjustment actually have to be carried out.
    I have some live readings printed out. Can not remember what was the engine temp status though.
    Coolant temp +60,5
    Inlet air temp +42,2
    Fuel rail temp +49,7
    Manifold pressure 100,56 kpa
    Ambient pressure 101,47 kpa
    Air flow 62,7
    Weird thing i just realised it shows egr inlet throttle not fitted. I still have egr fitted though.

    I will clean map and recheck live data once engine is warm.
    As mentioned i checked wiring for maf and ambient pressure sensor. Fuse is ok. Sensor gets voltage. No shorts to live neither ground neither shorts to other signal wires. No open circuit. So i would eliminate wiring.
    As i remember wiring diagram showed one signal wire for map and ambient is common? I might be wrong here. Will check it again tomorrow.
    Coming back to this crankcase breather valve. Its the one between valve cover and air hose kind of top to rotor oil filter? Is there any way i could connect it straight to eliminate it or check operation? Just do not want to start changing parts when not sure it actually needed replacing.

    I will keep it updated

  6. #6
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    Here you have info about that manifold depression valve: http://www.aulro.com/afvb/discovery-...ion-valve.html , you can't check if it's working OK or not, only if it's completely shot... normally the MAP reading must be the same with the AAP reading at idle, I'm sure that the MAP is pretty gunked if EGR is still on... inlet throttle was fitted only on later modells(late 2001 on, those with 15P engines)

    feed from F2 is to MAF, EGR modulator and wastegate modulator, AAP gets feed directly from ECM on the same circuit with MAP/IAT
    Discovery Td5 (2000), manual, tuned

  7. #7
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    I had very little time to deal with my car today. Checked map and it was properly covered with thick oily mass. Cleaned it all up. No difference noticed.
    I was just wondering how much td5 relies on glow plugs? Im originally from euro and in winter time and when its gold it is important. Now mornings are warm and even during the day its warm but it still struggles first start.
    i will check glow plugs tomorrow. Also will check witing again to map, maf and aap. I should have access to mickywick to test wastegate also.

  8. #8
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    Check the vacuum line from the boost modulator switch down to the section of metal pipe in between the turbo & intercooler.
    It can go soft & split, losing power.

  9. #9
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    As i previously wrote i removed this valve and fitted vacuum hose straight from this turbo metal pipe to turbo already.

  10. #10
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    Undo the thick hose from itercooler to EGR valve and take a look into it...it might be filled with muck, if you take live readings again see how much the ambient pressure drops between idle and 3000 rpm

    The glow plugs are important part of the engine management and they can disturb the cold start even if it's not cold outside IMO:
    Quote Originally Posted by ENGINE MANAGEMENT SYSTEM - TD5; DESCRIPTION AND OPERATION 18-1-31
    .
    ...The glow plugs are a vital part of the engine starting strategy.
    The purpose of the glow plugs is:
    l Assist cold engine start.
    l Reduce exhaust emissions at low engine load/speed.
    ................
    Pre-heat is the length of time the glow plugs operate prior to engine cranking. The ECM controls the pre-heat time of
    the glow plugs based on battery voltage and coolant temperature information via the glow plug relay.

    Post-heat is the length of time the glow plugs operate after the engine starts. The ECM controls the post-heat time
    based on ECT information. If the ECT fails the ECM will operate pre/post-heat time strategies with default values from
    its memory. The engine will be difficult to start.
    If you have tester plug it in in the morning or after the car had enough time to cool down completely and compare the coolant temp and fuel temp readings immediately after start up with the real outside temperature shown by a thermometer, both readings must be very close to reality and to each other then, any discrepancy might cause hard starting
    Discovery Td5 (2000), manual, tuned

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