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Thread: Where's the Leak?

  1. #1
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    Where's the Leak?

    About 12 months ago I replaced the water pump (for no particular good reason) installing new 'o' rings and gaskets in both the pump and Oil Cooler. All looked to be in good order before putting it back together. Once the job was complete and after a few days, I noticed a 'pink' coolant leak that was dripping under the car and, although difficult to see, it appeared to be coming from the rear of the water pump ... and looked like it was from a small bleed hole. As it was not an excessive leak, I hoped that it would take up after a while ..but has not.

    I bought another full set of seals/gaskets to do the water pump/oil cooler again and after having pulled the whole lot down again to see exactly where the leak is coming from, it does not appear to be from the water pump as expected, but seemed to be from the top right corner of the oil cooler.
    Looking at it more closely, there are coolant stains around what appears to be a screw in 'plug' in the side of the block just above the oil cooler. So now I'm not sure if the plug is leaking or it's just stained by coolant spraying up or migrating from the oil cooler. It sort of looks like it's from the plug and leaked down onto the cooler, however, there was no sign of leakage at the plug when I pulled it down 12 months back when I replaced all seals/gaskets in the oil cooler ... so my thinking is that it's more likely to be from the oil cooler than the plug.

    Anyone have any thoughts on this?

    What's the story with the plug? Does it unscrew and if so which direction? Should I remove it regardless, clean and seal it again ... or best to just leave alone.?

    Leak.jpg
    2001 Disco 2 - EU3 TD5 Auto
    (Build Date: 08/01)
    Mods: 2" Lift, HD Springs, Rear Bags,
    ECU upgrade, IC, Silicone Pipes, EGR, De-web,
    Digital EGT, Boost & Trans, 160W Spots,
    12000lb Winch, Icom UHF & Codan NGT HF
    245 75R16 Toyo 'Open Country' M/T's


  2. #2
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    Have a read of this: Coolant plug TD5 cylinder head thread......assitance reqd

    Also, it looks to me like your exhaust manifold is warping, going by the stains around the back port. Good time to deal with that before it causes you more trouble. Plenty of threads on here about that.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  3. #3
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    Quote Originally Posted by johntins View Post
    Have a read of this: Coolant plug TD5 cylinder head thread......assitance reqd

    Also, it looks to me like your exhaust manifold is warping, going by the stains around the back port. Good time to deal with that before it causes you more trouble. Plenty of threads on here about that.
    thanks for that ... I'll go and check that thread now.
    the black stain around the rear port is black grease that's somehow worked it way up to there.... maybe the rear bolts weren't torqued up properly. I de-webbed the exhaust manifold back in 2011.
    2001 Disco 2 - EU3 TD5 Auto
    (Build Date: 08/01)
    Mods: 2" Lift, HD Springs, Rear Bags,
    ECU upgrade, IC, Silicone Pipes, EGR, De-web,
    Digital EGT, Boost & Trans, 160W Spots,
    12000lb Winch, Icom UHF & Codan NGT HF
    245 75R16 Toyo 'Open Country' M/T's


  4. #4
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    Quote Originally Posted by rapserv View Post
    the black stain around the rear port is black grease that's somehow worked it way up to there.... maybe the rear bolts weren't torqued up properly. I de-webbed the exhaust manifold back in 2011.
    Fair 'nuff.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

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