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Thread: Transfer Case Fill Plug. Hoiw the hell do you put it back?

  1. #1
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    Transfer Case Fill Plug. Hoiw the hell do you put it back?

    I have done this before, a few times, not working this time. 40 mins of trying, I think I gt the plug located, I just can't turn it to start the threads!! Bloody annoying. Ah well, I'll have a cup of tea and do the gearbox R380 and front diff while I wait for inspiration, hint hint, this means you!
    Cheers

    Bo
    D2a Td5 Manual, Chawton White. aka "Daisy"
    Build date 11th Oct 2003
    Freelander 2 2011, manual, the daughter calls it Perri
    Before I had a Land Rover I did not have any torque wrenches. Now I have three.
    LROCV #1410

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    If you are referring to the one behind the handbrake drum, then Start by finger, then tighten it with a 1/2" WOBBLE extension. Allows you to get a few degrees of extra clearance.
    -Mitch
    'El Burro' 2012 Defender 90.

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    Quickly. Hold in place, unscrew gently until you feel the threads ride over, screw up by hand, then tighten mechanically.
    If you don't like trucks, stop buying stuff.
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    Quote Originally Posted by V8Ian View Post
    Quickly. Hold in place, unscrew gently until you feel the threads ride over, screw up by hand, then tighten mechanically.
    Thanks, the secret LR technique. I did manage to get in, by just rotating forwards. About 6 mins post cup of tea and a rest.

    Could not undo the R380 drain plug. I have a long 32mm spanner and I just did not have the muscle power to loosen it, which is odd as I tightened it up with that spanner.
    Sadly the oil flowed out of the fill port i.e. too much oil. The oil looked hmm milky!
    D2a Td5 Manual, Chawton White. aka "Daisy"
    Build date 11th Oct 2003
    Freelander 2 2011, manual, the daughter calls it Perri
    Before I had a Land Rover I did not have any torque wrenches. Now I have three.
    LROCV #1410

  5. #5
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    Quote Originally Posted by Bohica View Post
    Thanks, the secret LR technique. I did manage to get in, by just rotating forwards. About 6 mins post cup of tea and a rest.

    Could not undo the R380 drain plug. I have a long 32mm spanner and I just did not have the muscle power to loosen it, which is odd as I tightened it up with that spanner.
    Sadly the oil flowed out of the fill port i.e. too much oil. The oil looked hmm milky!
    Milky usually means water has been in there.

    Give the drain plug a sharp hit with a hammer,then it should come undone reasonably easily.

  6. #6
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    Just re the transfer case filler.
    I find a 1/2 to 3/8 adaptor , then a 3/8 wobble extension does the trick better than a 1/2 inch wobble as it is thinner .
    Regards PhilipA

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    Quote Originally Posted by scarry View Post
    Milky usually means water has been in there.

    Give the drain plug a sharp hit with a hammer,then it should come undone reasonably easily.
    Milky = water yeah. I need to remove the infamous wading plug(s)

    A sharp tap on the outer surface? not the angled parts?
    D2a Td5 Manual, Chawton White. aka "Daisy"
    Build date 11th Oct 2003
    Freelander 2 2011, manual, the daughter calls it Perri
    Before I had a Land Rover I did not have any torque wrenches. Now I have three.
    LROCV #1410

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    Quote Originally Posted by Bohica View Post
    Milky = water yeah. I need to remove the infamous wading plug(s)

    A sharp tap on the outer surface? not the angled parts?
    Yes, the area parellell(ish) with the threads.
    If you don't like trucks, stop buying stuff.
    http://www.aulro.com/afvb/signaturepics/sigpic20865_1.gif

  9. #9
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    Quote Originally Posted by Bohica View Post
    Milky = water yeah. I need to remove the infamous wading plug(s)

    A sharp tap on the outer surface? not the angled parts?
    Yes,like Ian said.

    If that doesnt work maybe a cold chisel,hit the head of the plug in the direction it undoes,if you know what i mean,on the angled sides.

    But normally the hit or two onto the head is enough

  10. #10
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    When i do my r380 i hit the 32mm spanner with a hammer and it breaks loose, no issues and i use motul gear 300 75w and it last me 20-40,000 km and still crystal clean

    Motul Gear 300 LS 75W90 1L Gear Oil 105778 | Automotive Superstore

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