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Thread: Help! Weird almost knocking noise only while starting/turning over

  1. #11
    Join Date
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    could be air in the fuel.
    I remember when bros' TD5 did this too just before we changed the injector seals.

    Can we assume that the OP does a normal start up, in that jump in, turn key straight to start .. as opposed to key in, ign on for a few secs and then start(pre heat)?
    TD5 don't usually need pre heat. But a few sec of ign first can prime the fuel system up properly as the pump pressurises the system up, then instant start.

    If you're losing fuel pressure overnight .. just enough to have the slight delay in start time, it can also make a knocking noise which disappears as soon as engine starts.
    Arthur.

    All these discos are giving me a heart attack!

    '99 D1 300Tdi Auto ( now sold :( )
    '03 D2 Td5 Auto
    '03 D2a Td5 Auto

  2. #12
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    Jan 1970
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    If considering replacing injector seals, re-torque the injector retaining bolts first in case the bolts aren't tight enough allowing the copper washers to not seal adequately.
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  3. #13
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    Dec 2020
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    Adelaide, South Australia
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    Found the main issue, and a secondary issue

    Quote Originally Posted by Graeme View Post
    Are the starter motor bolts loose?

    Manual or auto?
    Woke up and jump straight under the old girl. Turns out there is only one bolt left holding on the starter motor. Looks like at least of had snapped.

    That being said, does anyone know the bolt dimensions for the td5 starter motor?

  4. #14
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    Jan 1970
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    Bolt M10x30mm, stud M10x25mm according to Microcat 2012
    MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
    VK2HFG and APRS W1 digi, RTK base station using LoRa

  5. #15
    Join Date
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    Quote Originally Posted by Graeme View Post
    Bolt M10x30mm, stud M10x25mm according to Microcat 2012
    Awesome, thanks for that. Looks like I'm heading to the parts store to get them.

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