By the book if you take the rocker cover off you are supposed to replace it. Theres a couple of tricks you can do to not have to BUT you have to be very carefull when doing it Its the same rocker cover on all the td5 engines. If you get the trick wrong the thing will leak like a sieve. I've pulled mine twice, once to do a temp repair on the injector harness and the second to replace it (I replaced mine on the second pass)
the EGR giving problems is typically indicated by rough running and poor power. It caused by an accumulation of cabon on the valve faces preventing them from closing and letting exhaust gasses past it into the air intake side of business.. the fault shares similar symptoms to delaminating turbo -intercooler hoses, oil in the injection harness, contamination of the MAP sensor, failing fuel pump. do the checks for these when you think youve got the EGR fault and if in doubt replace the intercooler hoses with silicone ones and clean the EGR.



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