So just an update on this thread...
*AULRO member and a customer of mine lent me his stack of sd cards to play with. (Gavin Wibrow)
*32mb card worked perfectly, downloaded .map file from D2 and sent it off to Alive Tuning with all my info.
*They sent back a .tun file to the specs based on the info I supplied, uploaded it, runs great (actually awesome).
*Going to test other sized cards as I have some 2GB ones.
*Doesnt look like the Nanocom likes the 8GB OR the brand from Jaycar.
*I had thought the 8GB issue had been resolved, I'd ask in the BBS support, but bluntly thats pretty useless.

