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Thread: Laitance on a new slab - how to approach removal/repair?

  1. #61
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    Quote Originally Posted by Scouse View Post
    Black cats? I think I've killed a million of them.










    We've owned this house for 3 years now & it's been disaster after disaster since then.




    Bought house, repainted inside, all good.

    Replaced kitchen, found no wall behind (not unusual I believe) but found several termite eaten timbers (old damage) & a few new pieces put in. Think: OK, it's semi-rural, termites have been, they've been taken care of & the damage has been repaired.


    Remove the carpets a week before we move in & find termite tracks coming from virtually every external & INTERNAL wall along the slab.
    Find lots of drill holes in slab where it's been treated but there's no obvious signs of repairs to the walls so I assume nothing has been repaired/inspected internally. The roof is still up so what I don't know, won't hurt me.
    Have a pestie (family friend) come in who drills God knows how many holes in slab. 2 guys, all day with 2 hammer drills - hundreds of holes - and all saturated with double strength whatever they use.
    So the termites should be good for the next 20 years.


    5 months after we move in, we cop a big storm & discover that the land around the house is actually higher than the slab. The water escapes through a couple of drains which quickly block up so we have a moat. It doesn't take long before water (and next doors sewerage overflow) is coming in through the window sills.
    Wifey is 6mths pregnant so can't help much. I remove as much wet material as I can & slip over on the cork tiles. Broke a few ribs.
    Insurance company starts playing silly buggers & thinks they can clean the carpets but I've already removed them........they get replaced eventually.


    So, there's 3 of us living in a bare floored house with everything piled into the one room that escaped the water.
    3 weeks after the flood, wifey has complications with the pregnancy & calls an ambulance. The ambo takes an hour to get there after apparently going the wrong way & getting stuck in floodwater.
    Anyway, gets to hospital, bleeding badly so #2 son has to come out there & then, 2.5 months early. He's rushed to another hospital who can look after him.
    Pleased to say, that part has worked out OK, he came home on Anzac day 2012 (new carpets laid 2-3 days beforehand).


    August 2012 & I'm trying to shift a 6' diameter tree trunk & cop the Tirfor handle in the face. One broken cheekbone. Off work for 6 weeks.


    November 2012. Riding to work, come off bicycle & smash collarbone into 4 pieces. Off work for 7 weeks.


    Start sorting out drainage issues around house, have 480 tonnes of soil removed so house actually sits higher than most of the land (concrete driveway still higher through - WTF?) & then start to sort out why our sewerage pipes need clearing out every month or so.
    Turns out there's been a few repairs over the years, using whatever came to hand. Like ice cream containers to cover broken / cut pipes - WTF?


    So, rip out all the sewer pipes & start again - sorted.
    Lay approx. 200m of 100mm pipe & another 200m of agpipe for the stormwater. Fill with 50 tonne of gravel & dig 6m wide / 50m long trench alongside house so water has somewhere to go - sorted.
    Hot water dies through all this too, and it's right where everything is dug up so access is real beaut.


    And now the shed.........
    What was Ron's involvement in all of that, Scott?
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  2. #62
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    Quote Originally Posted by Scouse View Post
    Black cats? I think I've killed a million of them.

    We've owned this house for 3 years now & it's been disaster after disaster since then.
    G'day Scouse,

    Jesus Christ what a string of outrageous fortune based events your family have had to endure with your house, and during transit to and from!!!

    How many lucky rabbit's feet have you strung around your neck. It was not too lucky for the rabbit's though

    Kind Regards
    Lionel

  3. #63
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    Quote Originally Posted by V8Ian View Post
    What was Ron's involvement in all of that, Scott?
    Well, he has been over here a bit lately......






    I had another inspection of the slab carried out yesterday. The guy had an aluminium rod with a large flat tip on it which he used to prod the surface, mainly on the edges where the shed frame bolts down.
    Needless to say, he wasn't too impressed with the top few mm just crumbled away.


    He dropped it down in a few other areas (only from about 4-5cm) & the surface just chipped away. At a very rough guess, he said the surface appears to be about 10mpa in strength.


    He was also concerned with one of the surface cracks (pictured below) which was too deep for his liking. He's worried that another slab on top of the existing one might 'break it's back' & he'll be talking to an engineer in regards to reinforcing the connection between the new top slab & the existing slab.
    If the engineer doesn't like the existing slab, then it will have to be torn up & the whole slab started all over again.
    Attached Images Attached Images
    Scott

  4. #64
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    Hi Scrouse

    Just pickup on your thread, what a mess!

    The cost of that slab is entirely the responsibility of the people doing the job until it is inspected and ticked off by your local building inspector.

    But I may have missed some fine point where this job wasn't being overseen by your local ? Shire ? Council, then you will need to get some serious legal advice.

    If that was my slab what would I do? Make sure there is a proper footing around the outside edge that under pin's the whole edge of the slab then pour another slab of at least 75mm to 100mm with reinforcing, on top of the damage.

    Sorry if I am coming across as a arm chair expert, but I have enough to do with concrete to see me out, after the helping of building a Herringbone Dairy and that is a lot different to a home with a flat slab, as as Dairy needs to have slopping floors and yards to drain the water away.
    .

  5. #65
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    Quote Originally Posted by wrinklearthur View Post
    Hi Scrouse

    Just pickup on your thread, what a mess!

    The cost of that slab is entirely the responsibility of the people doing the job until it is inspected and ticked off by your local building inspector.

    But I may have missed some fine point where this job wasn't being overseen by your local ? Shire ? Council, then you will need to get some serious legal advice.

    If that was my slab what would I do? Make sure there is a proper footing around the outside edge that under pin's the whole edge of the slab then pour another slab of at least 75mm to 100mm with reinforcing, on top of the damage.

    Sorry if I am coming across as a arm chair expert, but I have enough to do with concrete to see me out, after the helping of building a Herringbone Dairy and that is a lot different to a home with a flat slab, as as Dairy needs to have slopping floors and yards to drain the water away.
    .
    The plans go to council & they approve those before construction commences.
    They then come around after the formwork/reo/pier holes are done & sign that side off.
    They then come back once the whole shed is complete & finalise it.


    I know who needs to pay for the repair, it's just taking a long time going through the appropriate channels to have it done.


    I was wanting another 100mm slab (with F72 mesh) on top but the latest inspector has some concerns about the bottom slab being able to support the top one.






    BTW, the 'r' in Scrouse is silent .
    Scott

  6. #66
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    What a nightmare, house included and with a young family and all.

    I've just had a similar saga with a Concretor over the foundations for a 52 m tower. After much vigorous debate, out came the jack hammers.

    Good luck, personally I would be seeking to have it ripped up.
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  7. #67
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    Time for an update.



    The building inspection has been done, advised to have an engineer to inspect the slab to make sure it will be strong enough (even though he said he would talk to one...).

    The inspector also tells me to start the NCAT process & any changes can be done after submission.
    Paperwork submitted & then, surprise, surprise, I get a phone call from the shed concreter the next working day.
    "Oh, if you just want a slab on top, we can do that for you" & "no need to go to the Tribunal, that will just drag things out". I tell him "he must be joking (or words to that effect) - how can it drag out any more, I suggested this to you nearly 4 months ago. Anyway, I need to have an engineer involved now".

    Called a few local structural engineers, most didn't return my call but found one who said he'd come out the next day (Saturday) at 1pm.
    1pm on the dot, he arrives - I tell him I'm shocked that someone has arrived when they said they would. And he's a bit of a 4x4 nut, 2nd (?) generation Pajero with bush striping so had a chat about a few places around Sydney.

    Anyway, he says the slab will be fine for another slab on top but advised on using a bonding agent between them rather than plastic as suggested by my other concreter.

    I sent this new report to the shed company last Friday & asked them to think of a reason as to why I should let them carry out the repair instead of having the Tribunal sort it out. I also told them that my out of pocket expenses is now close to $3000 so far.
    Needless to say, the silence is now deafening.......




    It looks like we'll meet in 3 weeks time for a hearing but, from what I hear, not much is done at the first hearing.
    Scott

  8. #68
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    I was talking to someone about this last week. Their response was, if there is room, pour another slab beside this one and use this one as a hard stand for your vehicles.
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  9. #69
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    There is plenty of room but then I'll have a shed where I don't want it.
    Scott

  10. #70
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    True.

    I assume that the existing surface will be blasted or scabbled clean of the flaking concrete before pouring a new slab. http://www.hitechindustrial.com.au/S...-Scarification

    This mob is in Campbelltown.
    Ron B.
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