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Thread: Powder coating or primer x3 and paint x3?

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    Powder coating or primer x3 and paint x3?

    I’ve just been reading about powder coating and watching some YouTube vids extolling its virtues. From recent experience, however, I’m not fully convinced. My powder-coated aluminium roof rack (Defender 110) has been on for less than a year and was the worse for wear (til renovated) and the powder coating on the rack’s wind deflector was 60% blistered. Also, I’ve just had to strip down and redo the swing-away wheel rack (on for maybe eight months), and the rear-door plate it incorporates was also in a bad state.

    Maybe this was work that wasn’t done properly when the items were new; I thought the finish on the above items was a kind of spray-on plastic.

    For my seven new steel mesh window grilles I’m wondering whether to have them powder coated or painted.

    AZCO Sikkens (Netherlands) makes products which the local Landrover dealership (in Oman) uses. A small company has suggested putting on one coat of Wash Primer, two coats of 6800 grey primer and three coats of matt black paint. I was going to put on the first three coats and let them spray the last three but the cost of them doing the whole job is so little more that they might as well do the whole lot. I feel they wopuld do a fully professional job but am not sure whether to go for the priming and painting or the powder coating.

    Here in Salalah the climate is a ******* in some respects: hot, humid and salty. In the summer rainy season mould grows on your sheves and clothes in the wardrobe in a few days. I’ve seen tools in shops which have rusted before they’re off the shelves.

    What’s the best finish for my grilles?

  2. #2
    JDNSW's Avatar
    JDNSW is online now RoverLord Silver Subscriber
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    My experience is that powder coating is more durable than any form of paint, but it needs to be pointed out that any type of finish is very dependent on the initial surface preparation and the quality of the job. (and this is probably the source of the problems you note)

    Particularly in the climate that you are in, it is important that there be no pinholes in the coating to allow water or moist air in, and again, either paint or powder coat can be done badly.

    For fabricated items such as the grilles, there is a lot of potential for sharp recesses which will be very difficult to prepare properly, so that the final result will depend as much on how they are made and finished as the coating process itself. As they are steel, they should be sandblasted (and primed immediately in that climate!)

    The big advantage of paint over powder coating is that it allows repairs or touchup to the original standard, which is only practical for powder coating by redoing the whole item. But this is probably not a big deal for the grilles.

    John
    John

    JDNSW
    1986 110 County 3.9 diesel
    1970 2a 109 2.25 petrol

  3. #3
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    Quote Originally Posted by JDNSW View Post
    My experience is that powder coating is more durable than any form of paint, but it needs to be pointed out that any type of finish is very dependent on the initial surface preparation and the quality of the job. (and this is probably the source of the problems you note)John
    I agree with JD.
    Like any trade there are good powder coaters and bad one's. I'm not a powdercoating expert, but a good job will be sand blasted, dipped, zinc plated and then powdered and baked (eg ARB bullbars)
    Powder manufacturers will guarantee their product for the longest term if applied to aluminium, but only when applied strictly to their recommended process. I think this is why zinc plating is used, because the powder sticks to certain metals better than others.

    Cheers, Murray
    '88 County Isuzu 4Bd1 Turbo Intercooled, '96 Defender 130 CC VNT
    '85 Isuzu 120 Trayback, '72 SIIA SWB Diesel Soft Top
    '56 SI Ute Cab


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    slug_burner is offline TopicToaster Gold Subscriber
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    agree with the above,

    but have you thought of an alternative, hot dipped gal and then paint it id you don't like the raw finish.

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