I can feel your pain on this. I had a similar experience with the Front Runner ladder.
Poor fit leading to much wrangling with steel pipes to try and bend into a better alignment.
https://www.aulro.com/afvb/images/im...016/10/820.jpg
Still pretty average after all that ....
https://www.aulro.com/afvb/images/im...016/10/831.jpg
So have now put some Sikaflex into the gap, otherwise a lot of dust was getting inside the handle and inside the tailgate.
Does work well and is far easier to access roof rack than standing on lowered tailgate.
Cheers,
Scott
https://www.aulro.com/afvb/images/im...016/10/832.jpg
Cheers,
Scott

