5 Attachment(s)
Rear cargo floor with access flaps.
So after taking inspiration from the various members of this forum, I have now constructed my own rear cargo floor after having removed the rear seats.
I wanted my build to allow for access to the spare wheel winder, plus I wanted to be able to make good use of the valuable footwell space behind the second row of seats. here's what I did.
Firstly I removed the sides panels and made up some cross members from slotted angle steel and 2 mm flat and bolted them in.
http://www.aulro.com/afvb/attachment...1&d=1419070862
Then I cut some 12mm ply to shape with cut outs for the doors. The protrusion on the panel at the front is designed to rest on the central support for the rear seats, giving a firmer base.
http://www.aulro.com/afvb/attachment...1&d=1419070894
Here's the (almost) finished job. I got some captive nuts from super cheap which fit into the slots on the angle nicely, so the top panel can be bolted down from the top. makes for easy removal later.
http://www.aulro.com/afvb/attachment...1&d=1419070918
Here the flap is open that gives access to the spare wheel winder.
http://www.aulro.com/afvb/attachment...1&d=1419070941
Here's the front flap open that gives access to the footwell. Notice the 10mm pad-bolts on the right and left. These line up with the rear seat locking latches to both give extra support for the flap and to lock it down and keep the footwell contents secure.
http://www.aulro.com/afvb/attachment...1&d=1419070990
I still want to attach extra tie down points to this (for a fridge), and I haven't tried it in the rough as yet, but I'm happy so far.