You can see the hole at about 20 seconds in.
No it’s no a defect. I’ll take a photo of it tonight. Yours will have it too. It’s a manufacturing element
2010 TDV6 3.0L Discovery 4 HSE
2007 Audi RS4 (B7)
You can see the hole at about 20 seconds in.
Still baffles me at this point what the hole in question in the body is for...
2010 TDV6 3.0L Discovery 4 HSE
2007 Audi RS4 (B7)
Here's mine, bit of crud in the bottom of the recess, but no oil leak. Thinking about it a bit more, i think this hole is part of the upper housing casting riser or release, i.e. somewhere to lift the casting out of the mould once cooled. So the oil must come from the cooler/heat exchanger underneath if thats failed or cracked somewhere or the seals themselves.
20190612_211617.jpg
The oil on the left hand side is from the drivers side y piece throttle body to manifold seal.
On a couple of cars and bikes I’ve owned, there have been ‘witness holes’ to indicate an internal leak (usually a seal) of oil or coolant.
My current bike has one on the side of the block to indicate a water pump seal leak (pump is internal).
I suspect that the one in this discussion is for an internal oil seal of some description.
If it's the same as the 4.4's cooler then the top gasket seals both oil and coolant. I suspect that if the hole is a witness hole then it is used to check if the gasket between the housing and the cooler is leaking as it could be difficult to determine whether oil is emerging from the upper gasket or from the seals underneath the cooler.
MY12 RRV 4.4 TDV8 AB, +LLAMS, +e-diff, +ACC stop/go. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
VK2HFG and APRS W1 digi
Ordered a couple of these weird seals that seal the oil air separator and block. I don’t think they’re leaking but figured while I had it all apart I’d try and change them. I say try as I suspect they’re going to be a real pain to extract as they are metal body with rubber seal so I predict they’ll be wedged in super tight.
And after all this I still suspect it’s the cam seals on the rear not the cooler, but as I can’t explain the oil in the V I’ll do it all anyway.
2010 TDV6 3.0L Discovery 4 HSE
2007 Audi RS4 (B7)
I have now had the oil cooler replaced and pulled the old one apart and looked what the hole might do. When you take the top off the housing you can see the oil and coolant journals. The hole in question comes thru to a void between an oil and coolant journal. So if no hole, I guess a pocket of air expanding and contracting until it does something. With the hole , if oil leaks in you see oil, if coolant leaks in you see coolant. If you have oil and block it (as I did), then oil might then push into the coolant. I think this is what happened when I blocked it as after about 2k I noticed some oil in coolant, so in process of getting that out now that its repaired.
Regards
Gerry
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