Justin, do you have a theory as to why the intake manifolds split? Is it just the plastic becoming brittle over time? Could the gunk that develops with the EGR system have anything to do with it?
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Poor design and indifferent manufacturing... I have customers at double the km others have got to without a split. The QC is obviously non existent on these parts. It's a lottery, an expensive one, in my opinion.
I will say that was one of the few reasons why I bought a V8Diesel L322.....
Yes notedit is a lottery. Mine's done 195,000Km and had the remap, no issues to date (touch wood), DJ has the same car, and had had to replace both manifolds, others have done far less kms and had them fail, others done many more trouble free kms, definitely a random thing, can't seem to do much to prevent it.
My tune runs about 2psi over standard across the rpm range, my Rovacom shows a peak of about 178psi manifold pressie under hard acceleration held in 3rd . Current issue is the inlet plenum o ring clip dislodging, and one of the manifold outlet o rings is leaking. New orings on the way..
So, from reading the above, I should be ok to remap my 2013 TDV6 8 speed. From what I know it’s the same car as the SDV6 but a different engine map.
This is long discussed topic with various opinions from the various posts.
I spoke to Roo systems who said yes we can take the TDV6 (post '13) to the same power/torque as the Roo Systems tuned SDV6.
However, Gally at autocade said he only takes the TDV6 to the SDV6 (untuned) figures and the SDV6 he takes to the TDV8 based on the SDV6 having stronger conrods and pistons than the TDV6.
Make what you will from above.
Like I mentioned, these remaps aren't really the problem per se, it's what the vehicle is subjected to , in a duty sense. Then there is the poor materials and QC of the parts, together there is your cause and effect. They overall are an impressive engine, just let down by this sort of thing.